The Toyota RAV4, a distinguished compact SUV, was first introduced to the North American market in 2000, with the 2003 model representing the second generation. This iteration, built on a unibody platform, offered a more refined, car-like driving experience compared to traditional SUVs. Powered by a 2.0-liter 1AZ-FE inline 4-cylinder engine, it was available in both Front-Wheel Drive (FWD) and All-Wheel Drive (AWD) configurations, providing versatility for various driving conditions. Known for its reputation for reliability and quality, the RAV4 of this era was a popular choice for families and individuals seeking a capable and dependable vehicle. This comprehensive service and repair manual offers extensive coverage for the 2003 Toyota RAV4, detailing everything from routine maintenance procedures like fluid changes and filter replacements to in-depth diagnostics and component-level repairs. It includes essential technical specifications, wiring diagrams, and troubleshooting guides for the powertrain, chassis, electrical systems, and body components. Designed for owners, mechanics, and technicians, this manual provides the necessary information to ensure the RAV4's optimal performance, longevity, and safe operation, covering all aspects of its mechanical and electrical systems. 🏷️ Basic Information Identification Make: Toyota Model: RAV4 Year: 2003 Codes Chassis Code: XA10 Generation: Second Generation (XA10) 👋 Introduction Market Position Vehicle Segment: Compact SUV / Crossover Target Audience: DIY enthusiasts, independent repair shops, vehicle owners seeking detailed repair information Competitive Analysis Key Competitors: Honda CR-V, Ford Escape, Nissan Xterra, Subaru Forester Key Features Manual Advantage: Officially licensed, derived from OE materials, digital convenience, comprehensive coverage Software Provider: RepairSurge 📋 Manual Details Coverage Areas Primary Coverage: North America Engine Options Covered: 2.0L 1AZ-FE Drivetrain Options Covered: Front-Wheel Drive (FWD), All-Wheel Drive (AWD) Page Count Estimated Page Count: Thousands (Comprehensive Digital Format) Manual Type Type: Factory-Derived Service and Repair Manual Language Language: English Format Format: PDF Download (Digital Software) 📖 Manual Coverage Systems Covered Powertrain: Engine Mechanical, Engine Control, Fuel System, Exhaust System, Drivetrain (Transmission, Axles, Differentials) Chassis: Suspension (Front & Rear), Steering, Brakes (Hydraulic, ABS), Wheels & Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Engine Control Module (ECM), Body Control Module (BCM), Audio System Climate Control: Heating, Ventilation, and Air Conditioning (HVAC) System Body: Body Panels, Doors, Windows, Seats, Exterior Trim, Interior Trim Procedures Included Maintenance: Fluid changes (oil, coolant, brake, transmission), filter replacements, spark plug replacement, tire rotation, belt inspection/replacement Diagnostics: Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs), electrical system testing Repair: Component removal and installation, engine repair (timing belt, head gasket), transmission overhaul, brake caliper replacement, suspension component replacement Adjustments: Wheel alignment, parking brake adjustment, clutch adjustment (if applicable to specific variants) Specifications: Torque specifications, electrical resistance values, diagnostic parameters Technical Depth Depth: Comprehensive (from basic maintenance to full engine and transmission rebuilds) Diagnostic Detail: Detailed diagnostic flowcharts and fault finding procedures Component Level: Covers individual component testing, repair, and replacement 📊 Manual Specifications File Format Digital Format: PDF Searchable: Yes (text-searchable) Print Quality Printability: Printable pages Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) Access Access Duration: 1 Year (with discounts for extensions) Device Compatibility: PC, Laptop, Smartphone, Tablet (via web browser) ⚙️ Engine Specifications Primary Engine Engine Code: 1AZ-FE Configuration: Inline 4-Cylinder Displacement: 2.0 Liters (1998 cc) Valvetrain: DOHC, 16 Valves Fuel Delivery: Electronic Fuel Injection (EFI) Bore X Stroke: 86.0 mm x 86.0 mm Compression Ratio: 9.6:1 Performance Horsepower: 127 hp @ 5700 rpm (approximate) Torque: 133 lb-ft @ 3400 rpm (approximate) Fuel System Fuel Type: Unleaded Gasoline Fuel Tank Capacity: 15.3 Gallons (58 Liters) 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: 5-Speed Manual Transmission Features Automatic Intelligence: Electronically controlled with overdrive Fluid Specification Automatic Transmission Fluid: Toyota ATF WS (World Standard) Fluid Capacity Automatic Transmission Capacity: Approx. 3.7 Quarts (3.5 Liters) for drain and refill 📐 Dimensions Exterior Length: 167.3 inches (4249 mm) Width: 69.5 inches (1765 mm) Height: 65.2 inches (1656 mm) Wheelbase: 103.1 inches (2619 mm) Ground Clearance: 7.5 inches (190 mm) Weights Curb Weight: 3042 - 3263 lbs (1380 - 1480 kg) depending on configuration Cargo Cargo Volume Behind Rear Seats: 29.0 cubic feet (821 Liters) Cargo Volume With Rear Seats Folded: 68.3 cubic feet (1934 Liters) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-Star Driver / 4-Star Passenger (2003 Model) IIHS Frontal Offset Score: Good (as per available data for similar models) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Optional Traction Control System (TRAC) Passive Features Airbags: Driver and Front Passenger Airbags Rollover Protection: Designed with consideration for rollover stability (AWD models generally better) 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD player with 4 or 6 speakers (depending on trim) Optional Features: Premium audio system with subwoofer, cassette player (early models) Driver Assistance Cruise Control: Standard on most trims All Wheel Drive: Optional 'Active Torque Split' AWD system providing enhanced traction Connectivity Aux Input: Not typically...