The Triumph Tiger 100 T100SS, produced from 1963 to 1974, represents a significant chapter in British motorcycle engineering. Powered by a parallel-twin, air-cooled engine of approximately 350cc, this model embodies the classic British motorcycle aesthetic and performance. Known for its robust construction and engaging riding experience, the Tiger 100 T100SS appealed to riders seeking a blend of sportiness and touring capability. This iconic machine, built in the United Kingdom, has earned a dedicated following among enthusiasts and collectors who appreciate its historical significance and enduring appeal. This comprehensive workshop service and repair manual provides in-depth guidance for the Triumph Tiger 100 T100SS, covering models from 1963 through 1974. With 258 pages of detailed information in English, it serves as an essential resource for owners, mechanics, and technicians. The manual meticulously details engine overhaul, transmission and clutch procedures, chassis maintenance, electrical system diagnostics, and bodywork. It includes scheduled maintenance tasks, troubleshooting common issues, and step-by-step repair instructions for all major components, alongside essential technical specifications, torque values, and wear limits, ensuring the proper upkeep and longevity of this classic motorcycle. 🏷️ Basic Information Identification Make: Triumph Model: Tiger 100 T100SS Generation Production Years: 1963-1974 Codes Engine Codes: T100SS (implies 350cc parallel-twin, specific codes may vary by year/variant) 👋 Introduction Market Position Segment: Classic British Motorcycle Target Audience: Triumph Tiger 100 T100SS owners, enthusiasts, mechanics, and DIY restorers. Competitive Analysis Competition: This manual targets owners of a specific, classic Triumph model, catering to a niche market of enthusiasts focused on maintaining and restoring these iconic motorcycles, competing with other specialized manual providers. Key Features Download Method: Instant Download via secure payment processor. Content Value: Comprehensive, detailed, step-by-step procedures with diagrams and illustrations for effective repair and maintenance. Accessibility: Printable pages and viewable on all major operating systems. 📋 Manual Details Coverage Areas Models Covered: Triumph Tiger 100 T100SS Years Covered: 1963, 1964, 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974 Page Count Total Pages: 258 Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Engine overhaul, disassembly, assembly, tuning, lubrication, cooling system (air-cooled), fuel system (carburetion), ignition system, exhaust system. Transmission: Gearbox (pre-unit or unit construction depending on specific model year within the range), clutch operation, lubrication, disassembly, assembly. Chassis: Frame, forks (suspension), rear suspension, wheels, hubs, spokes, braking system (drum brakes), steering, bearings. Electrical: Wiring diagrams, lighting system, ignition system components (coil, points, condenser), charging system (generator/alternator, regulator), battery, instrumentation. Bodywork: Fuel tank, seat, fenders, side panels, controls (levers, cables). Procedures Included Maintenance: Scheduled maintenance, lubrication, tune-ups, filter replacement, chain adjustment, spark plug checks, valve clearance adjustments. Troubleshooting: Diagnosis of common problems, fault finding for engine, electrical, and mechanical systems. Repair: Complete step-by-step instructions for disassembly, repair, and reassembly of all major components and systems. Adjustments: Carburetor tuning, ignition timing, clutch adjustment, brake adjustments, suspension settings. Installation: Component installation and removal procedures. Technical Depth Depth: Comprehensive, covering detailed repair, overhaul, and diagnostic procedures. Includes special tool references and detailed specifications. 📊 Manual Specifications File Format Format: PDF Requirements: Adobe Reader (or compatible PDF viewer) Compatibility: Windows, Mac, Linux Operating Systems Print Quality Printability: Yes, all pages are printable. Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Type: Parallel-twin cylinder, air-cooled Displacement: Approximately 350cc (Tiger 100 designation often refers to this, specific T100SS may vary slightly or be a designation for a particular variant). Bore X Stroke: Typical for T100: ~63mm x 64mm (manual will provide precise figures). Compression Ratio: Varies by year and tune, likely around 7.5:1 to 8.5:1 (manual will specify). Performance Horsepower: Estimated 20-25 HP at the crankshaft (manual will provide dyno figures or rated output). Torque: Likely in the range of 20-25 lb-ft (manual will provide figures). Fuel System Carburetion: Likely twin Amal concentric carburetors (e.g., 376/389 series), manual will detail specific types and jetting. Fuel Type: Leaded gasoline (historical recommendation), unleaded with lead additive or suitable octane rating (manual will guide). Lubrication System: Wet sump lubrication system. Oil Type Capacity: Manual will specify SAE viscosity grade (e.g., SAE 20W-50) and capacity (approx. 4-5 pints/2-2.5 liters). 🔧 Transmission Standard Type: 4-speed or 5-speed constant mesh gearbox (depending on specific model year within the range). Clutch: Wet, multi-plate clutch. Optional Gearbox Variants: Possible variations in gear ratios or specific gearbox casing designs across the production run. Features Shift Pattern: Typically right-foot shift, one-down, three-up or similar conventional pattern for the era (manual will confirm). Final Drive: Chain drive. 📐 Dimensions Exterior Wheelbase: Approximately 54-56 inches (manual will provide precise figure). Length: Approximately 80-85 inches (manual will provide precise figure). Weights Dry Weight: Around 350-370 lbs (manual will provide exact spec). Kerb Weight: Around 370-400 lbs (manual will provide exact spec). 🛡️ Safety Features Ratings...