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Vauxhall Calibra 1990-1998 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Vauxhall Model: Calibra Body Style: 2-door coupe Generation Generation Code: A Codes Platform: GM Epsilon (modified Opel Vectra A platform) 👋 Introduction Market Position Positioning: Vauxhall's flagship coupe offering in the early 1990s, known for its aerodynamic design and sporty appeal. Competitive Analysis Competitors: Ford Probe, Toyota Celica, Honda Prelude, Mitsubishi Eclipse. Key Features Design Highlight: Sleek, aerodynamic 'teardrop' styling, low drag coefficient (Cd = 0.26). Platform Shared: Based on the Opel Vectra A platform, providing a robust chassis. Target Audience: Enthusiasts seeking a stylish and performance-oriented coupe. 📋 Manual Details Coverage Areas Model Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Regions Covered: Europe (Vauxhall/Opel branding) Page Count Total Pages: 284 Manual Type Type: Workshop Service Repair Manual Language Primary Language: English Format File Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed diagnosis, repair, disassembly, and assembly for all Calibra engine variants. Engine Electrical: Ignition system, fuel injection systems (LE-Jetronic, KE-Jetronic, Multec), engine control unit (ECU) diagnostics, sensors, and actuators. Transmission Manual: F16, F18, F20 manual gearbox repair, overhaul, and adjustments. Transmission Automatic: AW 30-43, AF 22 automatic transmission repair, diagnosis, and fluid service. Drivetrain: Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials, driveshafts, and CV joints. Suspension: Front and rear suspension components, including struts, shock absorbers, control arms, bushings, and alignment specifications. Steering: Power steering system diagnosis, pump, rack, and column repair. Brakes: Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, pad and rotor replacement, caliper service. Electrical System: Wiring diagrams, fuses, relays, lighting, power windows, central locking, and instrument cluster diagnostics. Climate Control: Heating, ventilation, and air conditioning (HVAC) system diagnosis and component repair. Bodywork: Body panel removal and installation, interior trim, door mechanisms, and glass replacement. Procedures Included Maintenance: Periodic maintenance schedules, fluid changes, filter replacements, spark plug service. Troubleshooting: Systematic fault finding procedures for common and complex issues. Repair: Detailed, step-by-step repair procedures for all major components and systems. Disassembly Assembly: Comprehensive instructions for removing and reinstalling parts and sub-assemblies. Diagnostics: On-board diagnostics (OBD) interpretation, scan tool usage, and sensor testing. Adjustments: Component adjustments, timing settings, idle speed adjustments. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. Technical Depth Level Of Detail: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Illustrations Diagrams: Numerous pictorial diagrams, exploded views, and step-by-step illustrations. Special Tools: Identification and usage instructions for necessary special service tools. Specifications: Detailed technical data, service specifications, and wear limits for all components. 📊 Manual Specifications File Format Quality: High-resolution PDF, printable Compatibility: Windows, Mac, Linux OS Software Requirement: Adobe Reader Print Quality Pages Printable: Yes Binding Type Binding: Digital Download (PDF) Paper Type Paper Type: Not Applicable (Digital) Completeness Completeness: 100% Complete and Intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine Engine Codes 1990 1998: C20NE (2.0i 8v), C20XE (2.0i 16v 'Redtop'), X20XEV (2.0i 16v EcoTec), C25XE (2.5i V6), X30XE (3.0i V6). Performance C20Xe Hp: 150 PS (148 bhp; 110 kW) at 6300 rpm C20Xe Torque: 188 Nm (139 lb ft; 19.2 kgf⋅m) at 4800 rpm C25Xe Hp: 170 PS (168 bhp; 125 kW) at 6000 rpm C25Xe Torque: 228 Nm (168 lb ft; 23.2 kgf⋅m) at 4200 rpm Fuel System Injection Type: Electronic Multi-Point Fuel Injection (MPI) or Bosch L-Jetronic/K-Jetronic on earlier models. Fuel Type Fuel Type: Unleaded Petrol (Octane rating varies by engine) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic (available on most engine variants) Features AWD Option: Vectra 4x4 system (based on the Vectra A AWD, sometimes badged Calibra 4x4) available on 2.0i (C20NE, C20XE) and 2.5i V6 (C25XE). Clutch Type: Hydraulically operated single dry plate clutch. 📐 Dimensions Exterior Length: 4,492 mm (176.9 in) Width: 1,788 mm (70.4 in) Height: 1,353 mm (53.3 in) (varies slightly by model) Wheelbase: 2,600 mm (102.4 in) Weights Curb Weight Min: Approximately 1,200 kg (2,646 lb) (1.8L model) Curb Weight Max: Approximately 1,460 kg (3,219 lb) (2.5 V6 4x4 model) 🛡️ Safety Features Ratings Euro Ncap Rating: Not tested under modern Euro NCAP protocols for this era; safety standards of the time applied. Active Features ABS: Optional on most models, standard on higher trims and V6 variants. Traction Control: Optional on some later models, typically with AWD. Passive Features Airbags: Driver airbag standard from mid-1990s onwards; passenger airbag optional or standard on later models. Seatbelts: Pre-tensioner seatbelts for front occupants. Body Structure: Reinforced safety cell, impact-absorbing zones. 💡 Technology Features Infotainment Head Unit: Factory fitted radio/cassette players, some with CD compatibility on later models. Optional premium sound systems. Driver Assistance ABS: Anti-lock Braking System was an advanced feature for its time, offering improved braking control. Connectivity Onboard Diagnostics: OBD-I system with diagnostic connectors for fault code retrieval, evolving towards OBD-II standards later in production. Lighting Headlights:...
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SKU: 35011
Colecciones: ALL Tractors Vauxhall

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Vauxhall Calibra 1990-1998 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Vauxhall
Model:
Calibra
Body Style:
2-door coupe
Generation
Generation Code:
A
Codes
Platform:
GM Epsilon (modified Opel Vectra A platform)
👋 Introduction
Market Position
Positioning:
Vauxhall's flagship coupe offering in the early 1990s, known for its aerodynamic design and sporty appeal.
Competitive Analysis
Competitors:
Ford Probe, Toyota Celica, Honda Prelude, Mitsubishi Eclipse.
Key Features
Design Highlight:
Sleek, aerodynamic 'teardrop' styling, low drag coefficient (Cd = 0.26).
Platform Shared:
Based on the Opel Vectra A platform, providing a robust chassis.
Target Audience:
Enthusiasts seeking a stylish and performance-oriented coupe.
📋 Manual Details
Coverage Areas
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Regions Covered:
Europe (Vauxhall/Opel branding)
Page Count
Total Pages:
284
Manual Type
Type:
Workshop Service Repair Manual
Language
Primary Language:
English
Format
File Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed diagnosis, repair, disassembly, and assembly for all Calibra engine variants.
Engine Electrical:
Ignition system, fuel injection systems (LE-Jetronic, KE-Jetronic, Multec), engine control unit (ECU) diagnostics, sensors, and actuators.
Transmission Manual:
F16, F18, F20 manual gearbox repair, overhaul, and adjustments.
Transmission Automatic:
AW 30-43, AF 22 automatic transmission repair, diagnosis, and fluid service.
Drivetrain:
Front-wheel drive (FWD) and all-wheel drive (AWD) systems, including differentials, driveshafts, and CV joints.
Suspension:
Front and rear suspension components, including struts, shock absorbers, control arms, bushings, and alignment specifications.
Steering:
Power steering system diagnosis, pump, rack, and column repair.
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) diagnosis and repair, pad and rotor replacement, caliper service.
Electrical System:
Wiring diagrams, fuses, relays, lighting, power windows, central locking, and instrument cluster diagnostics.
Climate Control:
Heating, ventilation, and air conditioning (HVAC) system diagnosis and component repair.
Bodywork:
Body panel removal and installation, interior trim, door mechanisms, and glass replacement.
Procedures Included
Maintenance:
Periodic maintenance schedules, fluid changes, filter replacements, spark plug service.
Troubleshooting:
Systematic fault finding procedures for common and complex issues.
Repair:
Detailed, step-by-step repair procedures for all major components and systems.
Disassembly Assembly:
Comprehensive instructions for removing and reinstalling parts and sub-assemblies.
Diagnostics:
On-board diagnostics (OBD) interpretation, scan tool usage, and sensor testing.
Adjustments:
Component adjustments, timing settings, idle speed adjustments.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems.
Technical Depth
Level Of Detail:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Illustrations Diagrams:
Numerous pictorial diagrams, exploded views, and step-by-step illustrations.
Special Tools:
Identification and usage instructions for necessary special service tools.
Specifications:
Detailed technical data, service specifications, and wear limits for all components.
📊 Manual Specifications
File Format
Quality:
High-resolution PDF, printable
Compatibility:
Windows, Mac, Linux OS
Software Requirement:
Adobe Reader
Print Quality
Pages Printable:
Yes
Binding Type
Binding:
Digital Download (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
Completeness
Completeness:
100% Complete and Intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
Engine Codes 1990 1998:
C20NE (2.0i 8v), C20XE (2.0i 16v 'Redtop'), X20XEV (2.0i 16v EcoTec), C25XE (2.5i V6), X30XE (3.0i V6).
Performance
C20Xe Hp:
150 PS (148 bhp; 110 kW) at 6300 rpm
C20Xe Torque:
188 Nm (139 lb ft; 19.2 kgf⋅m) at 4800 rpm
C25Xe Hp:
170 PS (168 bhp; 125 kW) at 6000 rpm
C25Xe Torque:
228 Nm (168 lb ft; 23.2 kgf⋅m) at 4200 rpm
Fuel System
Injection Type:
Electronic Multi-Point Fuel Injection (MPI) or Bosch L-Jetronic/K-Jetronic on earlier models.
Fuel Type
Fuel Type:
Unleaded Petrol (Octane rating varies by engine)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic (available on most engine variants)
Features
AWD Option:
Vectra 4x4 system (based on the Vectra A AWD, sometimes badged Calibra 4x4) available on 2.0i (C20NE, C20XE) and 2.5i V6 (C25XE).
Clutch Type:
Hydraulically operated single dry plate clutch.
📐 Dimensions
Exterior
Length:
4,492 mm (176.9 in)
Width:
1,788 mm (70.4 in)
Height:
1,353 mm (53.3 in) (varies slightly by model)
Wheelbase:
2,600 mm (102.4 in)
Weights
Curb Weight Min:
Approximately 1,200 kg (2,646 lb) (1.8L model)
Curb Weight Max:
Approximately 1,460 kg (3,219 lb) (2.5 V6 4x4 model)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not tested under modern Euro NCAP protocols for this era; safety standards of the time applied.
Active Features
ABS:
Optional on most models, standard on higher trims and V6 variants.
Traction Control:
Optional on some later models, typically with AWD.
Passive Features
Airbags:
Driver airbag standard from mid-1990s onwards; passenger airbag optional or standard on later models.
Seatbelts:
Pre-tensioner seatbelts for front occupants.
Body Structure:
Reinforced safety cell, impact-absorbing zones.
💡 Technology Features
Infotainment
Head Unit:
Factory fitted radio/cassette players, some with CD compatibility on later models. Optional premium sound systems.
Driver Assistance
ABS:
Anti-lock Braking System was an advanced feature for its time, offering improved braking control.
Connectivity
Onboard Diagnostics:
OBD-I system with diagnostic connectors for fault code retrieval, evolving towards OBD-II standards later in production.
Lighting
Headlights:
Aerodynamic composite headlights, contributing to the car's low drag coefficient.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first.
Timing Belt Interval:
20,000-30,000 miles (32,000-48,000 km) or 3-5 years for C20NE/C20XE. EcoTec and V6 engines use timing chains.
Fluid Specifications
Engine Oil Type:
API SG or SH, ACEA A2-96 or A3-98. Viscosity typically 10W-40 or 15W-40, or 5W-40/0W-40 for colder climates (check specific engine variant).
Coolant Type:
Ethylene glycol based coolant, typically purple or pink for GM vehicles of this era (e.g., G12 or equivalent).
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil.
Transmission Fluid Automatic:
Dexron II or Dexron III (check specific transmission type).
Known Issues
Common Problems:
Rust/corrosion (especially around wheel arches and sills), worn suspension bushings, leaky head gaskets (C20XE), electrical gremlins, catalytic converter failure, intermittent ABS warning lights.
Parts Guidance
Oem Parts Emphasis:
Manual stresses the importance of using genuine Vauxhall/Opel parts or equivalent quality parts for reliability and safety.
📚 Vehicle History
Brand Heritage
Brand History Excerpt:
Vauxhall, as a British marque of General Motors (GM), has a long history of producing popular and innovative vehicles. The Calibra was a departure into the coupe market, aiming to build on GM's global platform strategy.
Model Evolution
Introduction Year:
1989 (launched in Europe)
Facelifts:
Minor updates throughout its production run, including engine upgrades (e.g., introduction of EcoTec engines) and styling tweaks.
End Of Production:
2005 (Calibra production ended in 1997, but platform and design principles influenced later GM coupes).
Production
Production Location:
Germany (Rüsselsheim plant for Opel, then supplied to Vauxhall for the UK market).
Production Volume:
Approximately 238,000 units produced worldwide.
🏆 Awards & Recognition
Recognitions
Design Award Mention:
The Calibra's design was widely praised and won numerous design awards upon its release.
Ratings
Drag Coefficient:
0.26 Cd (world-leading at the time for a production car).
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