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Yale Diesel/LPG Forklift E878 Series: GDP135VX GDP155VX GLP135VX GLP155VX GP135VX GP155VX Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Yale Product Type: Workshop Service Repair Manual Series: E878 Series Covered Models: GDP135VX, GDP155VX, GLP135VX, GLP155VX, GP135VX, GP155VX Codes Model Codes: GDP135VX, GDP155VX, GLP135VX, GLP155VX, GP135VX, GP155VX 👋 Introduction Market Position Segment: Heavy-duty industrial forklifts, designed for demanding material handling applications. Competitive Analysis Competitors: Competes with other leading forklift manufacturers in the heavy-duty segment, such as Hyster, Toyota, Komatsu, and Caterpillar. Key Features Features: Robust construction, versatile fuel options (Diesel, LPG, Gasoline), powerful engines, advanced hydraulic systems, and ergonomic operator cabins, all supported by comprehensive service documentation. Manual Purpose Manual Objective: To provide comprehensive, illustrated guidance for the proper operation, maintenance, troubleshooting, and repair of the Yale E878 Series forklift trucks. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Page Count Estimated Page Count: Varies by specific PDF module, typically hundreds of pages per major system. Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: ZIP archive containing multiple searchable PDF files Compatibility Operating Systems: Compatible with Windows and Mac OS 📖 Manual Coverage Systems Covered Powertrain Gas Lpg: GM Powertrain, LPG Fuel System, Gasoline Fuel System, High Voltage Switch (HVS) Ignition Powertrain Diesel: Kubota Powertrain, Kubota Diesel 3.6L Engine, Kubota Engine Repair 3.8L Diesel w/DPF Drivetrain: Operator's Cab, Frame, Cooling System, Three-Speed Powershift Transmission Repair, Two-Speed Powershift Transmission Repair, Drive Axle and Differential Assembly Repair, Steering Axle, Brake System Hydraulics: Hydraulic Gear Pump, Hydraulic Cleanliness Procedures, Main Control Valve, Cylinder Repair, Mast Repairs Electrical: Wire Harness Repair, User Interface, Electrical System Diagnostics: Diagnostic Troubleshooting Manual, Diagnostic Troubleshooting Updates, High Engine Water Temperature Procedures Included Maintenance And Inspection: Periodic Maintenance, Calibration Procedures, Hydraulic Cleanliness Procedures Repair And Overhaul: Engine Repair, Transmission Repair (3-Speed and 2-Speed Powershift), Drive Axle and Differential Repair, Steering Axle Repair, Brake System Repair, Hydraulic Pump Repair, Control Valve Repair, Cylinder Repair, Mast Repair, Wire Harness Repair Troubleshooting: Comprehensive diagnostic troubleshooting for various systems and fault codes Technical Depth Depth: Comprehensive, covering detailed disassembly, assembly, diagnosis, repair, and troubleshooting procedures with high-quality illustrations and diagrams. Diagnostic Tools: While specific diagnostic tools are not listed, the manual's troubleshooting sections imply the use of standard automotive/heavy equipment diagnostic procedures and potentially specialized Yale diagnostic software if applicable to the E878 series. Reference Material Fastener Standards: Includes reference material on Metric and Inch (SAE) fasteners, crucial for correct assembly and repair. Diagrams Schematics: Extensive diagrams and schematics for all major systems including electrical wiring, hydraulic circuits, and mechanical assemblies. 📊 Manual Specifications File Format Format Details: Multiple PDF files organized by system, ensuring easy navigation and searchability. Print Quality Quality: High-quality images, circuit diagrams, and printable content. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) Searchability Text Search: Searchable text within PDF documents for quick information retrieval. ⚙️ Engine Specifications Primary Engine Diesel Engine Model Diesel: Kubota 3.6L Diesel (likely based on V3600 or similar) and Kubota 3.8L Diesel with DPF. Specific displacement and power output vary by exact model configuration. Primary Engine Lpg Gas Engine Model Lpg Gas: GM Powertrain (specific engine model not detailed but typically industrial-grade gasoline/LPG engines used in forklifts). Performance Diesel Diesel Engine Performance: Detailed specifications including horsepower, torque, RPM ranges, and emissions control (DPF) are covered in the Kubota engine repair sections. Performance Lpg Gas Lpg Gas Engine Performance: Details on LPG and Gasoline fuel systems, ignition, and performance tuning are available for the GM Powertrain options. Fuel System Fuel Types: Diesel, LPG (Liquefied Petroleum Gas), Gasoline Engine Maintenance Diesel Maintenance: Includes service intervals for oil changes, filter replacements (fuel, oil, air), glow plug checks, and DPF regeneration/cleaning procedures for Kubota diesel engines. Lpg Gas Maintenance: Covers maintenance for LPG regulators, vaporizers, fuel injectors, spark plugs, and gasoline fuel delivery systems. Engine Variants Engine Options: The manual covers both Kubota Diesel engines (3.6L and 3.8L with DPF) and GM Powertrain engines for LPG/Gasoline fuel systems, providing comprehensive support for all variants. Engine Identification Engine Identifier: The manual provides detailed information for both Kubota (Diesel) and GM Powertrain (LPG/Gasoline) engine families used in this series, enabling specific identification and repair. 🔧 Transmission Standard Transmission Type: Powershift Transmission Optional Powershift Options: Three-Speed and Two-Speed variants are covered in detail. Features Transmission Features: Detailed repair procedures for the internal components, torque converter, clutch packs, and hydraulic control systems of the powershift transmissions. Fluid Specifications Transmission Fluid Type: Specifications for the required transmission fluid (e.g., DEXRON-III/MERCON or equivalent heavy-duty ATF) and capacity are detailed within the manual. Drive Axle Drive Axle Type: Heavy-duty drive axle with differential assembly, detailed repair and maintenance information provided. Repair Procedures Transmission Rebuild: Detailed step-by-step procedures for the overhaul and repair of both three-speed and two-speed powershift transmissions, including torque specifications and seal replacement. 📐 Dimensions Exterior Forklift Dimensions: Specific dimensions (e.g., overall length, width, height, mast lowered/raised height,...
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Tipo: Forklift
Proveedor:
SKU: 457087
Colecciones: ALL

DisponibilidadEn stock

Yale Diesel/LPG Forklift E878 Series: GDP135VX GDP155VX GLP135VX GLP155VX GP135VX GP155VX Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Yale
Product Type:
Workshop Service Repair Manual
Series:
E878 Series
Covered Models:
GDP135VX, GDP155VX, GLP135VX, GLP155VX, GP135VX, GP155VX
Codes
Model Codes:
GDP135VX, GDP155VX, GLP135VX, GLP155VX, GP135VX, GP155VX
👋 Introduction
Market Position
Segment:
Heavy-duty industrial forklifts, designed for demanding material handling applications.
Competitive Analysis
Competitors:
Competes with other leading forklift manufacturers in the heavy-duty segment, such as Hyster, Toyota, Komatsu, and Caterpillar.
Key Features
Features:
Robust construction, versatile fuel options (Diesel, LPG, Gasoline), powerful engines, advanced hydraulic systems, and ergonomic operator cabins, all supported by comprehensive service documentation.
Manual Purpose
Manual Objective:
To provide comprehensive, illustrated guidance for the proper operation, maintenance, troubleshooting, and repair of the Yale E878 Series forklift trucks.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service and Repair
Page Count
Estimated Page Count:
Varies by specific PDF module, typically hundreds of pages per major system.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
ZIP archive containing multiple searchable PDF files
Compatibility
Operating Systems:
Compatible with Windows and Mac OS
📖 Manual Coverage
Systems Covered
Powertrain Gas Lpg:
GM Powertrain, LPG Fuel System, Gasoline Fuel System, High Voltage Switch (HVS) Ignition
Powertrain Diesel:
Kubota Powertrain, Kubota Diesel 3.6L Engine, Kubota Engine Repair 3.8L Diesel w/DPF
Drivetrain:
Operator's Cab, Frame, Cooling System, Three-Speed Powershift Transmission Repair, Two-Speed Powershift Transmission Repair, Drive Axle and Differential Assembly Repair, Steering Axle, Brake System
Hydraulics:
Hydraulic Gear Pump, Hydraulic Cleanliness Procedures, Main Control Valve, Cylinder Repair, Mast Repairs
Electrical:
Wire Harness Repair, User Interface, Electrical System
Diagnostics:
Diagnostic Troubleshooting Manual, Diagnostic Troubleshooting Updates, High Engine Water Temperature
Procedures Included
Maintenance And Inspection:
Periodic Maintenance, Calibration Procedures, Hydraulic Cleanliness Procedures
Repair And Overhaul:
Engine Repair, Transmission Repair (3-Speed and 2-Speed Powershift), Drive Axle and Differential Repair, Steering Axle Repair, Brake System Repair, Hydraulic Pump Repair, Control Valve Repair, Cylinder Repair, Mast Repair, Wire Harness Repair
Troubleshooting:
Comprehensive diagnostic troubleshooting for various systems and fault codes
Technical Depth
Depth:
Comprehensive, covering detailed disassembly, assembly, diagnosis, repair, and troubleshooting procedures with high-quality illustrations and diagrams.
Diagnostic Tools:
While specific diagnostic tools are not listed, the manual's troubleshooting sections imply the use of standard automotive/heavy equipment diagnostic procedures and potentially specialized Yale diagnostic software if applicable to the E878 series.
Reference Material
Fastener Standards:
Includes reference material on Metric and Inch (SAE) fasteners, crucial for correct assembly and repair.
Diagrams Schematics:
Extensive diagrams and schematics for all major systems including electrical wiring, hydraulic circuits, and mechanical assemblies.
📊 Manual Specifications
File Format
Format Details:
Multiple PDF files organized by system, ensuring easy navigation and searchability.
Print Quality
Quality:
High-quality images, circuit diagrams, and printable content.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
Searchability
Text Search:
Searchable text within PDF documents for quick information retrieval.
⚙️ Engine Specifications
Primary Engine Diesel
Engine Model Diesel:
Kubota 3.6L Diesel (likely based on V3600 or similar) and Kubota 3.8L Diesel with DPF. Specific displacement and power output vary by exact model configuration.
Primary Engine Lpg Gas
Engine Model Lpg Gas:
GM Powertrain (specific engine model not detailed but typically industrial-grade gasoline/LPG engines used in forklifts).
Performance Diesel
Diesel Engine Performance:
Detailed specifications including horsepower, torque, RPM ranges, and emissions control (DPF) are covered in the Kubota engine repair sections.
Performance Lpg Gas
Lpg Gas Engine Performance:
Details on LPG and Gasoline fuel systems, ignition, and performance tuning are available for the GM Powertrain options.
Fuel System
Fuel Types:
Diesel, LPG (Liquefied Petroleum Gas), Gasoline
Engine Maintenance
Diesel Maintenance:
Includes service intervals for oil changes, filter replacements (fuel, oil, air), glow plug checks, and DPF regeneration/cleaning procedures for Kubota diesel engines.
Lpg Gas Maintenance:
Covers maintenance for LPG regulators, vaporizers, fuel injectors, spark plugs, and gasoline fuel delivery systems.
Engine Variants
Engine Options:
The manual covers both Kubota Diesel engines (3.6L and 3.8L with DPF) and GM Powertrain engines for LPG/Gasoline fuel systems, providing comprehensive support for all variants.
Engine Identification
Engine Identifier:
The manual provides detailed information for both Kubota (Diesel) and GM Powertrain (LPG/Gasoline) engine families used in this series, enabling specific identification and repair.
🔧 Transmission
Standard
Transmission Type:
Powershift Transmission
Optional
Powershift Options:
Three-Speed and Two-Speed variants are covered in detail.
Features
Transmission Features:
Detailed repair procedures for the internal components, torque converter, clutch packs, and hydraulic control systems of the powershift transmissions.
Fluid Specifications
Transmission Fluid Type:
Specifications for the required transmission fluid (e.g., DEXRON-III/MERCON or equivalent heavy-duty ATF) and capacity are detailed within the manual.
Drive Axle
Drive Axle Type:
Heavy-duty drive axle with differential assembly, detailed repair and maintenance information provided.
Repair Procedures
Transmission Rebuild:
Detailed step-by-step procedures for the overhaul and repair of both three-speed and two-speed powershift transmissions, including torque specifications and seal replacement.
📐 Dimensions
Exterior
Forklift Dimensions:
Specific dimensions (e.g., overall length, width, height, mast lowered/raised height, turning radius) will vary by exact configuration and are typically found in the 'Capacities and Specifications' section. Models GDP/GLP/GP135VX and 155VX suggest lifting capacities in the 13,500 to 15,500 lbs range.
Weights
Forklift Weights:
Gross Vehicle Weight (GVW) and curb weight details are available in the specifications section.
Specifications Reference
Specification Data:
The 'Capacities and Specifications' section is a critical reference for all technical data, including lift heights, load centers, weights, and dimensional drawings.
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet relevant industrial safety standards for forklift operation. Manual covers brake system, steering, and hydraulic safety checks.
Active Features
Active Safety Features:
Includes information on brake system diagnostics and repair, and steering system maintenance for operational safety.
Passive Features
Passive Safety Features:
Operator's cab features, frame integrity, and mast stability are implicitly covered through repair and maintenance instructions.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable for this type of industrial equipment, focus is on operational efficiency and diagnostics.
Driver Assistance
Driver Assistance Systems:
Focus is on the mechanical and electrical systems that enable operation, such as the powershift transmission controls, steering hydraulics, and brake actuation. User Interface section may cover dashboard indicators and basic operational controls.
Connectivity
Connectivity Features:
No advanced connectivity features expected. Focus is on mechanical and electrical systems for repair and maintenance.
🔧 Maintenance
Service Intervals
Routine Maintenance:
Detailed recommended service intervals for engine oil changes, filter replacements (oil, fuel, air, hydraulic, transmission), hydraulic fluid changes, brake checks, lubrication points, and cooling system maintenance are provided in the 'Periodic Maintenance' section.
Fluid Specifications
Engine Oil Specifications:
Specific SAE viscosity grades for engine oil (e.g., 15W-40 for diesel, 10W-30 for gasoline) and capacities are detailed based on engine type. Hydraulic fluid type and capacity are also specified.
Known Issues
Common Wear Items:
Common wear items for forklifts of this type typically include tires, brake pads/discs, hydraulic hoses and seals, lift chains, and mast rollers. The manual's troubleshooting sections would address potential failures in these areas.
Lubrication
Lubrication Points:
Manual will contain lubrication charts and specifications for all grease fittings and pivot points on the mast, steering, suspension, and drivetrain components.
Capacities
Fluid Capacities:
Specific capacities for engine oil, coolant, transmission fluid, hydraulic fluid, and axle differential oil are listed in the 'Capacities and Specifications' section.
📚 Vehicle History
Brand Heritage
Brand Legacy:
Yale is a long-standing and reputable manufacturer of material handling equipment with a history dating back to the early 20th century, known for producing durable and reliable forklifts.
Model Evolution
E878 Series Evolution:
The E878 series represents a generation of Yale internal combustion engine (ICE) forklifts incorporating advancements in engine technology, powertrain efficiency, and operator ergonomics. The 'VX' designation likely indicates specific performance or feature packages within the series.
Production
Production Period:
Specific production years for the E878 series are not provided, but such models are typically produced for several years, with this manual covering a significant portion of their operational lifespan.
Model Numbering Convention
Model Nomenclature:
GDP (Gasoline/Diesel Pneumatic Tire), GLP (Gasoline/LPG Pneumatic Tire), GP (Gasoline Pneumatic Tire). The numbers (135, 155) typically denote load capacity in hundreds of pounds. VX likely denotes a specific configuration or feature set.
📄 Hydraulics
System Components
Hydraulic Components Covered:
Hydraulic gear pump, main control valve, lift and tilt cylinders, power steering unit, and associated hydraulic lines and fittings.
Procedures
Hydraulic Maintenance:
Emphasis on hydraulic cleanliness procedures, critical for extending the life of hydraulic components, along with cylinder and mast repair instructions.
📄 Electrical
System Overview
Electrical System Coverage:
Comprehensive coverage of the entire electrical system, including wiring harnesses, sensors, actuators, starter, alternator, lighting, and operator interface controls.
Diagnostics
Electrical Troubleshooting:
Detailed wiring diagrams and troubleshooting guides to diagnose and repair electrical faults.
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