Yamaha ATV 700 Grizzly 2006 Factory Service Repair Manual Pd
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Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2006 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: YFCM07 Introduction Market Position Market Positioning: The Yamaha Grizzly 700 is a highly capable, utility-focused ATV, known for its robust performance, independent suspension, and rider comfort, making it a top choice for demanding off-road work and recreation. Competitive Analysis Key Competitors 2006: Polaris Sportsman series, Can-Am Outlander series, Suzuki KingQuad series, Honda Foreman/Rancher series. Key Features Vehicle Key Vehicle Features: Electric Power Steering (EPS), Ultramatic® automatic transmission, On-Command® 4WD system, independent front and rear suspension, fuel injection. Key Features Manual Manual Key Features: Factory-level documentation, step-by-step instructions, detailed diagrams, comprehensive coverage, easy to use, same as dealer workshop manual. Manual Details Coverage Areas Manual Coverage Scope: Comprehensive workshop repair and service information for the Yamaha ATV 700 Grizzly 2006 model. Page Count Estimated Page Count: Detailed page count not specified, but described as 'packed with all the information you need'. Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Format: PDF Manual Coverage Systems Covered Covered Systems: General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drive Train, Chassis, Electrical, Troubleshooting. Specific Engine Systems: Engine assembly/disassembly, cylinder head, piston, crankshaft, camshafts, valve train, lubrication system, cooling system, fuel injection system (ECU, injectors, sensors, fuel pump), exhaust system, starting system (starter motor, starter clutch). Specific Drivetrain Systems: Transmission (Ultramatic®), drive shafts, CV joints, differentials, final drive, On-Command® 4WD system, propeller shafts. Specific Chassis Systems: Frame, front suspension (A-arms, shocks, steering knuckle), rear suspension (swingarm, shocks, trailing arms), steering system (handlebar, steering stem, tie rods, EPS unit), braking system (calipers, master cylinders, lines, rotors), wheels and tires. Specific Electrical Systems: Ignition system, lighting system (headlights, taillights), charging system (stator, rectifier/regulator), battery, starter motor, wiring harness, switches, fuses, indicators, instrumentation. Procedures Included Included Procedures: All workshop procedures, including but not limited to: basic maintenance (spark plug changes), detailed component repair, electrical system diagnostics, torque specifications, fluid capacities, and troubleshooting. Specific Maintenance Procedures: Oil and filter changes, air filter maintenance, spark plug replacement, coolant flushes and refills, fuel system cleaning, drive belt inspection and replacement, chassis lubrication, brake bleeding, tire pressure checks, battery maintenance. Specific Diagnostic Procedures: Troubleshooting common electrical faults, fuel system diagnosis, engine performance issues, suspension alignment checks, steering system diagnostics, brake system testing. Specific Repair Procedures: Engine component overhaul (top-end and bottom-end), transmission repair, suspension component replacement, brake caliper and master cylinder rebuild, EPS unit service, electrical component replacement, body panel removal and installation. Technical Depth Technical Depth: Factory-level diagnostic and repair procedures, suitable for dealership mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to in-depth component overhauls. Torque Specifications Coverage: Detailed torque specifications for all critical fasteners across all major components. Diagnostic Codes Coverage: Information on diagnostic codes or indicators, enabling systematic troubleshooting. (Specific DTCs may be listed). Wiring Diagrams Coverage: Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs. Special Tools Coverage: Likely mentions any specific Yamaha special tools required for certain procedures, aiding in correct repair execution. Manual Specifications File Format File Format Details: PDF (Portable Document Format) Print Quality Print Quality: High-resolution PDF, allowing for clear viewing and printing of diagrams and text. Binding Type Binding Type: Digital download (PDF) Paper Type Paper Type: Not applicable (digital format) Software Requirements Required Software: Adobe PDF Reader, WinZip (for extraction) Usability Zoom Functionality: YES (Zoom in/out functionality for enhanced detail viewing) Compatibility Operating System Compatibility: All Versions of Windows & Mac Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4-valve Engine Displacement: 686 cc Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.8:1 Performance Horsepower Est: Approx. 45-50 HP (specific factory rating may vary by region and tuning) Torque Est: Approx. 40-45 lb-ft (specific factory rating may vary by region and tuning) Fuel Delivery: Fuel Injection with dual injectors Fuel System Fuel System Type: Electronic Fuel Injection (EFI) Fuel Injector Size: 44mm throttle body with dual injectors Lubrication Oil Type Specification: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. (Specific part number for Yamaha oil filter would be in the manual, e.g., 5GH-13440-00-00 for '06 Grizzly 660, likely similar for 700). Cooling System Cooling System Type: Liquid-cooled Coolant Type Specification: Yamaha All Weather Super Coolant (or equivalent) 50/50 mix with distilled water. (Specific part number for Yamaha coolant would be available). Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking Drive Modes: 2WD/4WD with differential lock (On-Command® system) Features Transmission Features: Provides natural engine braking for downhill descents, infinitely variable gear ratios for optimal power delivery. Fluid Specifications Transmission Fluid Type: Yamaha Super-S Synthetic Gear Oil SAE 75W-90 API GL-4 (or equivalent). Dimensions Exterior Length: 2,140 mm (84.3 in) Width: 1,170 mm (46.1 in) Height: 1,280 mm (50.4 in) Wheelbase:...
The Yamaha Grizzly 700 is a highly capable, utility-focused ATV, known for its robust performance, independent suspension, and rider comfort, making it a top choice for demanding off-road work and recreation.
Frame, front suspension (A-arms, shocks, steering knuckle), rear suspension (swingarm, shocks, trailing arms), steering system (handlebar, steering stem, tie rods, EPS unit), braking system (calipers, master cylinders, lines, rotors), wheels and tires.
Specific Electrical Systems:
Ignition system, lighting system (headlights, taillights), charging system (stator, rectifier/regulator), battery, starter motor, wiring harness, switches, fuses, indicators, instrumentation.
Procedures Included
Included Procedures:
All workshop procedures, including but not limited to: basic maintenance (spark plug changes), detailed component repair, electrical system diagnostics, torque specifications, fluid capacities, and troubleshooting.
Specific Maintenance Procedures:
Oil and filter changes, air filter maintenance, spark plug replacement, coolant flushes and refills, fuel system cleaning, drive belt inspection and replacement, chassis lubrication, brake bleeding, tire pressure checks, battery maintenance.
Specific Diagnostic Procedures:
Troubleshooting common electrical faults, fuel system diagnosis, engine performance issues, suspension alignment checks, steering system diagnostics, brake system testing.
Specific Repair Procedures:
Engine component overhaul (top-end and bottom-end), transmission repair, suspension component replacement, brake caliper and master cylinder rebuild, EPS unit service, electrical component replacement, body panel removal and installation.
Technical Depth
Technical Depth:
Factory-level diagnostic and repair procedures, suitable for dealership mechanics and advanced DIY enthusiasts. Covers everything from routine maintenance to in-depth component overhauls.
Torque Specifications Coverage:
Detailed torque specifications for all critical fasteners across all major components.
Diagnostic Codes Coverage:
Information on diagnostic codes or indicators, enabling systematic troubleshooting. (Specific DTCs may be listed).
Wiring Diagrams Coverage:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical diagnostics and repairs.
Special Tools Coverage:
Likely mentions any specific Yamaha special tools required for certain procedures, aiding in correct repair execution.
Manual Specifications
File Format
File Format Details:
PDF (Portable Document Format)
Print Quality
Print Quality:
High-resolution PDF, allowing for clear viewing and printing of diagrams and text.
Binding Type
Binding Type:
Digital download (PDF)
Paper Type
Paper Type:
Not applicable (digital format)
Software Requirements
Required Software:
Adobe PDF Reader, WinZip (for extraction)
Usability
Zoom Functionality:
YES (Zoom in/out functionality for enhanced detail viewing)
Compatibility
Operating System Compatibility:
All Versions of Windows & Mac
Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, 4-valve
Engine Displacement:
686 cc
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.8:1
Performance
Horsepower Est:
Approx. 45-50 HP (specific factory rating may vary by region and tuning)
Torque Est:
Approx. 40-45 lb-ft (specific factory rating may vary by region and tuning)
Fuel Delivery:
Fuel Injection with dual injectors
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI)
Fuel Injector Size:
44mm throttle body with dual injectors
Lubrication
Oil Type Specification:
Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. (Specific part number for Yamaha oil filter would be in the manual, e.g., 5GH-13440-00-00 for '06 Grizzly 660, likely similar for 700).
Cooling System
Cooling System Type:
Liquid-cooled
Coolant Type Specification:
Yamaha All Weather Super Coolant (or equivalent) 50/50 mix with distilled water. (Specific part number for Yamaha coolant would be available).
Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
2WD/4WD with differential lock (On-Command® system)
Features
Transmission Features:
Provides natural engine braking for downhill descents, infinitely variable gear ratios for optimal power delivery.
Sealed hydraulic disc brakes front and rear, Engine braking system (Ultramatic®), On-Command® 4WD with differential lock.
Passive Features
Passive Safety Features:
Wide floorboards with serrated footpegs, comfortable seating, integrated handguards (on some trims/optional), handlebar design for control.
Technology Features
Infotainment
Infotainment Systems:
Not applicable; utility-focused ATV with essential instrumentation (speedometer, odometer, fuel gauge, indicator lights).
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) for reduced steering effort, particularly at low speeds and over rough terrain. Ultramatic® transmission with engine braking.
Connectivity
Connectivity Features:
Not applicable.
Maintenance
Service Intervals
Initial Service Interval:
First service typically recommended at 100 km or 1 month, whichever comes first (refer to manual for exact details).
Routine Maintenance Intervals:
Varies by component: Oil change every 1,000 km or 6 months, air filter cleaning/replacement at recommended intervals, spark plug replacement as needed, valve clearance checks at specified intervals (e.g., 5,000 km or annual).
Fluid Specifications
Engine Oil Capacity:
Approx. 2.20 L (2.3 US qt) without filter change, 2.40 L (2.5 US qt) with filter change. (Verify exact capacity in manual).
Coolant Capacity:
Approx. 1.80 L (1.9 US qt). (Verify exact capacity in manual).
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Common Grizzly 700 Issues General:
While generally robust, common areas for checks include: fuel pump performance, voltage regulator reliability, and occasional EFI sensor issues. Proper maintenance as per the manual is key to longevity.
Common Grizzly 700 Issues 2006 Specific:
Early models may experience a slightly less refined power delivery compared to later iterations; the manual will detail any specific known bulletin or adjustments for the 2006 model. Referencing the 'troubleshooting' section of the manual is critical.
Vehicle History
Brand Heritage
Yamaha Atv Heritage:
Yamaha has a long-standing reputation for producing reliable, high-performance ATVs, often pioneering new technologies and segment innovations. The Grizzly line is a cornerstone of their utility ATV offerings.
Model Evolution
Grizzly 700 Introduction Year:
The 700cc fuel-injected Grizzly model was introduced as a successor to the popular 660cc model, bringing significant upgrades including EPS and a larger engine displacement.
Production
Manufacturing Location Est:
Primarily manufactured in Japan, though final assembly may occur in other Yamaha facilities globally.
Awards & Recognition
Recognitions
Industry Awards Grizzly Line:
The Yamaha Grizzly line has consistently received accolades for its performance, durability, and innovative features in the utility ATV segment.
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