Yamaha ATV 700 Grizzly 2006-2012 Service Repair Manual Download PDF
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The Grizzly 700, including its 700FI variant, represents a pinnacle in high-performance utility all-terrain vehicle engineering, produced from 2006 through 2012. Renowned for its robust 686cc liquid-cooled engine with fuel injection, it delivers exceptional power and reliability for recreational riders, hunters, farmers, and off-road enthusiasts. Key features such as the industry-leading automatic transmission with engine braking, the On-Command® 2WD/4WD system with differential lock, and independent front and rear suspension contribute to its superior comfort, control, and capability across diverse terrains. The Grizzly 700 is designed for demanding use, offering substantial towing capacity and cargo carrying ability, making it a versatile and dependable choice for various applications. This comprehensive service repair manual provides factory-level detail for the Grizzly 700 (YFM700) and its variants from 2006 to 2012. It serves as an indispensable resource for owners, mechanics, and technicians, covering all aspects of maintenance, diagnosis, and repair. The manual meticulously details engine mechanical and electrical systems, transmission components including the CVT, chassis, suspension, braking systems, and electrical systems. It includes routine maintenance procedures, in-depth troubleshooting guides with diagnostic flowcharts, and step-by-step instructions for engine and transmission overhauls, suspension service, brake system repairs, and electrical diagnostics, ensuring the vehicle remains in optimal condition. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: 700FI Product Type: Service Repair Manual Generation Covered Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Chassis Codes: YFM700 👋 Introduction Market Position Segment: High-performance utility ATV Target User: Recreational riders, hunters, farmers, off-road enthusiasts seeking robust capability. Competitive Analysis Key Competitors: Can-Am Outlander, Polaris Sportsman, Honda Foreman/Rincon, Kawasaki Brute Force. Key Features Powertrain: Powerful 686cc liquid-cooled SOHC 4-valve engine with fuel injection. Transmission: Industry-leading Ultramatic® automatic transmission with engine braking. Drivetrain: On-Command® 2WD/4WD system with differential lock. Suspension: Independent front and rear suspension for superior comfort and control. Braking: Sealed hydraulic disc brakes front and rear. 📋 Manual Details Coverage Areas Primary Scope: Complete factory service and repair Specific Models Covered: Yamaha ATV 700 Grizzly (all variants for 2006-2012) Page Count Estimated Pages: Hundreds (exact count varies by year, but comprehensive) Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top-end (cylinder head, valves, camshaft), bottom-end (crankshaft, connecting rod, pistons), lubrication system, cooling system, fuel system (EFI), exhaust system. Engine Electrical: Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams. Transmission: Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair. Chassis Suspension: Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings. Braking System: Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures. Electrical Components: Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control. Bodywork Plastics: Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points. Troubleshooting: Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides. Engine Repair: Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement. Transmission Repair: CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service. Suspension Service: Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement. Brake Service: Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed. Electrical Diagnostics: Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing. Efi System Service: Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls. 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text for quick access to information Printability: Printable pages for on-the-job reference Quality: High-resolution scans of original factory documentation Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: 686cc liquid-cooled SOHC 4-stroke, 4 valves Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 9.2:1 Fuel Induction: Mikuni 44mm throttle body with EFI Performance Horsepower: ~47 HP (estimated, exact figures vary by specific year and testing) Torque: ~50 lb-ft (estimated, exact figures vary by specific year and testing) Fuel System Fuel Type: Unleaded gasoline, 87 octane minimum Fuel Tank Capacity: 4.1 gal (15.5 L) Fuel Pump Pressure: 37.7 psi (260 kPa) (typical) 🔧 Transmission Standard Type: Yamaha Ultramatic® V-belt automatic transmission with engine braking Drive Modes: H, L, N, R, P Optional Optional Features: N/A (Ultramatic®...
The Grizzly 700, including its 700FI variant, represents a pinnacle in high-performance utility all-terrain vehicle engineering, produced from 2006 through 2012. Renowned for its robust 686cc liquid-cooled engine with fuel injection, it delivers exceptional power and reliability for recreational riders, hunters, farmers, and off-road enthusiasts. Key features such as the industry-leading automatic transmission with engine braking, the On-Command® 2WD/4WD system with differential lock, and independent front and rear suspension contribute to its superior comfort, control, and capability across diverse terrains. The Grizzly 700 is designed for demanding use, offering substantial towing capacity and cargo carrying ability, making it a versatile and dependable choice for various applications.
This comprehensive service repair manual provides factory-level detail for the Grizzly 700 (YFM700) and its variants from 2006 to 2012. It serves as an indispensable resource for owners, mechanics, and technicians, covering all aspects of maintenance, diagnosis, and repair. The manual meticulously details engine mechanical and electrical systems, transmission components including the CVT, chassis, suspension, braking systems, and electrical systems. It includes routine maintenance procedures, in-depth troubleshooting guides with diagnostic flowcharts, and step-by-step instructions for engine and transmission overhauls, suspension service, brake system repairs, and electrical diagnostics, ensuring the vehicle remains in optimal condition.
Ignition system, starting system, charging system (stator, regulator/rectifier), EFI control unit (ECU), sensors (MAP, TPS, IAT, O2), wiring diagrams.
Transmission:
Ultramatic® automatic transmission, gearbox components, clutch assembly, drive shafts, differentials (front and rear), CVT system diagnostics and repair.
Chassis Suspension:
Frame components, front and rear suspension (shocks, springs, A-arms), steering system (handlebar, tie rods, steering column), wheel hubs, bearings.
Braking System:
Hydraulic brake system (front and rear calipers, master cylinders, brake lines), parking brake, brake pad replacement, bleeding procedures.
Electrical Components:
Lighting system (headlights, taillights, indicators), battery, fuses, relays, instrumentation, switches, starter motor, fan control.
Bodywork Plastics:
Body panels, fenders, seat, handlebars, control levers, rack systems, skid plates, removal and installation procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements (oil, air), spark plug checks/replacement, chain adjustment (if applicable to specific configurations), lubrication points.
Troubleshooting:
Diagnostic flowcharts for common issues, error code interpretation (EFI), symptom-based troubleshooting guides.
Engine Repair:
Complete engine overhaul, piston and ring replacement, valve adjustment, cylinder head gasket replacement, crankshaft and rod bearing inspection/replacement.
Transmission Repair:
CVT belt inspection and replacement, clutch service, gearbox disassembly and reassembly, differential service.
Suspension Service:
Shock absorber replacement, spring adjustment, bearing replacement (wheel and steering), A-arm bushing replacement.
Brake Service:
Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake fluid flush and bleed.
Electrical Diagnostics:
Wiring diagram interpretation, component testing (sensors, actuators, ignition coil), battery voltage checks, charging system output testing.
Efi System Service:
Injector cleaning, fuel pump testing, throttle body cleaning and adjustment, sensor calibration procedures.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and advanced DIY mechanics. Covers routine maintenance to complete engine and drivetrain overhauls.
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text for quick access to information
Printability:
Printable pages for on-the-job reference
Quality:
High-resolution scans of original factory documentation
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
686cc liquid-cooled SOHC 4-stroke, 4 valves
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Fuel Induction:
Mikuni 44mm throttle body with EFI
Performance
Horsepower:
~47 HP (estimated, exact figures vary by specific year and testing)
Torque:
~50 lb-ft (estimated, exact figures vary by specific year and testing)
Fuel System
Fuel Type:
Unleaded gasoline, 87 octane minimum
Fuel Tank Capacity:
4.1 gal (15.5 L)
Fuel Pump Pressure:
37.7 psi (260 kPa) (typical)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® V-belt automatic transmission with engine braking
Drive Modes:
H, L, N, R, P
Optional
Optional Features:
N/A (Ultramatic® is standard across the model range)
Features
Cvtbelt Part Number:
5UY-17641-00-00 (example, verify for specific year)
Cvt Fluid Type:
Yamaha Yamalube 4 (or equivalent SAE 10W-30 API SG or higher)
Regular cleaning of air filter and CVT intake, proper maintenance of battery terminals, keeping EFI system clean and sensors calibrated.
📚 Vehicle History
Brand Heritage
Heritage:
Yamaha has a long-standing reputation for producing reliable, high-performance powersports vehicles, particularly in the ATV segment, known for innovation like the Ultramatic transmission.
Model Evolution
Development:
The Grizzly 700FI was a significant evolution, introducing fuel injection and a more powerful engine to the successful Grizzly line, offering enhanced performance and efficiency over previous models.
Production
Manufacturing Location:
Primarily manufactured in Japan.
🏆 Awards & Recognition
Recognitions
Industry Accolades:
Consistently praised in industry reviews for its power, comfort, and capability in challenging terrains.
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