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2005 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual

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Basic Information Identification Make: Yamaha Model: BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER Year: 2005 Vehicle Type: All-Terrain Vehicle (ATV) Codes Engine Code: Likely based on the Yamaha 348cc 4-stroke engine family Introduction Market Position Market Position: The 2005 Yamaha Bruin and Grizzly 350 4WD models were positioned as capable and versatile mid-size utility ATVs, catering to recreational riders, hunters, and general farm/ranch use. They offered a balance of power, maneuverability, and reliable Yamaha engineering. Competitive Analysis Competitive Analysis: Competed with similar models from Honda (e.g., FourTrax Rancher), Suzuki (e.g., KingQuad 300/345), Kawasaki (e.g., Prairie 360), and Polaris (e.g., Sportsman 335/400). Key Features Key Features: Push-button 4WD engagement, independent front suspension, reliable 348cc air-cooled engine, automatic transmission (Ultramatic), durable construction, comfortable seating position. Manual Details Coverage Areas Coverage Areas: Complete service, repair, maintenance, and overhaul for 2005 Yamaha BRUIN 350 4WD, HUNTER, GRIZZLY 350 4WD, and HUNTER models. Page Count Page Count: Estimated 300-400 pages (typical for comprehensive ATV service manuals). Manual Type Manual Type: Service Repair Maintenance Overhaul Manual Language Language: English Format Format: PDF Download Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Carburetor, Ignition System, Lubrication System, Cooling System, Transmission (Automatic), Drive System (4WD, Shaft Drive), Suspension (Front & Rear), Steering, Brakes (Front & Rear), Electrical System (Wiring Harness, Lighting, Battery), Chassis, Frame, Bodywork, Wheels & Tires, Troubleshooting. Procedures Included Procedures Included: Routine Maintenance, Scheduled Service, Troubleshooting Guides, Component Disassembly, Reassembly, Repair Procedures, Overhaul Instructions, Inspection Procedures, Component Testing, Electrical Diagnostics, Torque Specifications, Lubrication Points. Technical Depth Technical Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission rebuilds. Manual Specifications File Format File Format: PDF Print Quality Print Quality: High resolution, computer-generated for crisp text and clear, zoomable diagrams. Not a scanned image. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Type: 348cc, 4-stroke, SOHC, air-cooled, single-cylinder Bore X Stroke: Approx. 83 mm x 64.5 mm Compression Ratio: Likely around 9.3:1 to 9.6:1 Performance Horsepower: Estimated 20-23 HP Torque: Estimated 20-22 lb-ft Fuel System Fuel Delivery: Carburetor (likely Mikuni BSR33 or similar) Fuel Type: Unleaded gasoline, 87 octane recommended Engine Oil Oil Type: Yamalube 4 (or equivalent) SAE 10W-30 or 20W-40 (refer to manual for specific climate recommendations) Oil Capacity: Approx. 1.7 Liters (without filter change) / 1.8 Liters (with filter change) Ignition System Ignition Type: CDI (Capacitor Discharge Ignition) Cooling System Cooling Method: Air-cooled Transmission Standard Transmission Type: Automatic (Yamaha Ultramatic V-belt) Optional Gear Selection: Forward (Hi/Lo), Neutral, Reverse, Park Features Drive System: On-Demand Four-Wheel Drive (4WD) with 2WD option via push-button engagement. Shaft Drive. Transmission Fluid Transmission Fluid Type: Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-4) Transmission Fluid Capacity: Approx. 0.3 Liters Dimensions Exterior Length: Approx. 76.8 inches (1950 mm) Width: Approx. 43.7 inches (1110 mm) Height: Approx. 43.5 inches (1105 mm) Wheelbase: Approx. 49.2 inches (1250 mm) Weights Dry Weight: Approx. 564 lbs (256 kg) Ground Clearance: Approx. 10.2 inches (259 mm) Cargo Front Rack Capacity: Approx. 45 kg (99 lbs) Rear Rack Capacity: Approx. 85 kg (187 lbs) Towing Towing Capacity: Approx. 500 kg (1102 lbs) Safety Features Ratings Safety Certification: ATV Safety Institute (ASI) recommended practices apply. Active Features Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake. Parking Brake: Hand-operated brake lever mechanism. Passive Features Lighting: Dual 30W Krypton headlights, 8W Krypton taillight/stoplight. Handlebars: Standard handlebar with ergonomic grips and protective covers. Seat: Comfortable, contoured seat for rider and passenger (if equipped). Technology Features Infotainment Infotainment System: N/A (Basic utility ATV design, no integrated infotainment system). Driver Assistance Driver Assistance: N/A (Focus is on mechanical capability, not electronic driver aids). Connectivity Connectivity: N/A Lighting Technology Lighting Technology: Standard incandescent lighting. Maintenance Service Intervals Initial Service: First service typically at 100 km or 1 month, focusing on checking fluid levels, chain adjustment (if applicable, though this is shaft drive), and bolt torques. Engine Oil Change: Every 1000 km or 6 months, whichever comes first. Air Filter Cleaning: Every 500 km or more frequently in dusty conditions. Replacement as needed. Spark Plug Inspection: Every 1000 km. Replace as needed. Transmission Oil Change: Every 2000 km or annually. Brake Fluid Check: Every 500 km. Replace brake fluid every 2 years. Fluid Specifications Coolant Type: N/A (Air-cooled engine) Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid Known Issues Common Wear Items: Brake pads, tires, air filter, spark plug, drive belts (in CVT). Potential Issues: Carburetor gumming if fuel sits for extended periods, potential for occasional overheating in extreme conditions (though air-cooling is robust), U-joint wear on drive shafts with high mileage or heavy use. Vehicle History Brand Heritage Brand Heritage: Yamaha has a long-standing reputation for producing reliable,...
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Tipo: Atv
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SKU: 48648
Colecciones: ALL ATV Powersports

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2005 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2005 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2005 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual2005 Yamaha BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER ATV Service Repair Maintenance Overhaul Manual
Basic Information
Identification
Make: Yamaha
Model: BRUIN 350 4WD / HUNTER / GRIZZLY 350 4WD / HUNTER
Year: 2005
Vehicle Type: All-Terrain Vehicle (ATV)
Codes
Engine Code: Likely based on the Yamaha 348cc 4-stroke engine family
Introduction
Market Position
Market Position: The 2005 Yamaha Bruin and Grizzly 350 4WD models were positioned as capable and versatile mid-size utility ATVs, catering to recreational riders, hunters, and general farm/ranch use. They offered a balance of power, maneuverability, and reliable Yamaha engineering.
Competitive Analysis
Competitive Analysis: Competed with similar models from Honda (e.g., FourTrax Rancher), Suzuki (e.g., KingQuad 300/345), Kawasaki (e.g., Prairie 360), and Polaris (e.g., Sportsman 335/400).
Key Features
Key Features: Push-button 4WD engagement, independent front suspension, reliable 348cc air-cooled engine, automatic transmission (Ultramatic), durable construction, comfortable seating position.
Manual Details
Coverage Areas
Coverage Areas: Complete service, repair, maintenance, and overhaul for 2005 Yamaha BRUIN 350 4WD, HUNTER, GRIZZLY 350 4WD, and HUNTER models.
Page Count
Page Count: Estimated 300-400 pages (typical for comprehensive ATV service manuals).
Manual Type
Manual Type: Service Repair Maintenance Overhaul Manual
Language
Language: English
Format
Format: PDF Download
Manual Coverage
Systems Covered
Systems Covered: Engine, Fuel System, Carburetor, Ignition System, Lubrication System, Cooling System, Transmission (Automatic), Drive System (4WD, Shaft Drive), Suspension (Front & Rear), Steering, Brakes (Front & Rear), Electrical System (Wiring Harness, Lighting, Battery), Chassis, Frame, Bodywork, Wheels & Tires, Troubleshooting.
Procedures Included
Procedures Included: Routine Maintenance, Scheduled Service, Troubleshooting Guides, Component Disassembly, Reassembly, Repair Procedures, Overhaul Instructions, Inspection Procedures, Component Testing, Electrical Diagnostics, Torque Specifications, Lubrication Points.
Technical Depth
Technical Depth: Comprehensive, suitable for professional mechanics and experienced DIY enthusiasts. Covers everything from basic fluid changes to complete engine and transmission rebuilds.
Manual Specifications
File Format
File Format: PDF
Print Quality
Print Quality: High resolution, computer-generated for crisp text and clear, zoomable diagrams. Not a scanned image.
Binding Type
Binding Type: N/A (Digital Download)
Paper Type
Paper Type: N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Type: 348cc, 4-stroke, SOHC, air-cooled, single-cylinder
Bore X Stroke: Approx. 83 mm x 64.5 mm
Compression Ratio: Likely around 9.3:1 to 9.6:1
Performance
Horsepower: Estimated 20-23 HP
Torque: Estimated 20-22 lb-ft
Fuel System
Fuel Delivery: Carburetor (likely Mikuni BSR33 or similar)
Fuel Type: Unleaded gasoline, 87 octane recommended
Engine Oil
Oil Type: Yamalube 4 (or equivalent) SAE 10W-30 or 20W-40 (refer to manual for specific climate recommendations)
Oil Capacity: Approx. 1.7 Liters (without filter change) / 1.8 Liters (with filter change)
Ignition System
Ignition Type: CDI (Capacitor Discharge Ignition)
Cooling System
Cooling Method: Air-cooled
Transmission
Standard
Transmission Type: Automatic (Yamaha Ultramatic V-belt)
Optional
Gear Selection: Forward (Hi/Lo), Neutral, Reverse, Park
Features
Drive System: On-Demand Four-Wheel Drive (4WD) with 2WD option via push-button engagement. Shaft Drive.
Transmission Fluid
Transmission Fluid Type: Yamaha Genuine Gear Oil (or equivalent SAE 80 API GL-4)
Transmission Fluid Capacity: Approx. 0.3 Liters
Dimensions
Exterior
Length: Approx. 76.8 inches (1950 mm)
Width: Approx. 43.7 inches (1110 mm)
Height: Approx. 43.5 inches (1105 mm)
Wheelbase: Approx. 49.2 inches (1250 mm)
Weights
Dry Weight: Approx. 564 lbs (256 kg)
Ground Clearance: Approx. 10.2 inches (259 mm)
Cargo
Front Rack Capacity: Approx. 45 kg (99 lbs)
Rear Rack Capacity: Approx. 85 kg (187 lbs)
Towing
Towing Capacity: Approx. 500 kg (1102 lbs)
Safety Features
Ratings
Safety Certification: ATV Safety Institute (ASI) recommended practices apply.
Active Features
Braking System: Front: Dual hydraulic disc brakes; Rear: Single hydraulic disc brake.
Parking Brake: Hand-operated brake lever mechanism.
Passive Features
Lighting: Dual 30W Krypton headlights, 8W Krypton taillight/stoplight.
Handlebars: Standard handlebar with ergonomic grips and protective covers.
Seat: Comfortable, contoured seat for rider and passenger (if equipped).
Technology Features
Infotainment
Infotainment System: N/A (Basic utility ATV design, no integrated infotainment system).
Driver Assistance
Driver Assistance: N/A (Focus is on mechanical capability, not electronic driver aids).
Connectivity
Connectivity: N/A
Lighting Technology
Lighting Technology: Standard incandescent lighting.
Maintenance
Service Intervals
Initial Service: First service typically at 100 km or 1 month, focusing on checking fluid levels, chain adjustment (if applicable, though this is shaft drive), and bolt torques.
Engine Oil Change: Every 1000 km or 6 months, whichever comes first.
Air Filter Cleaning: Every 500 km or more frequently in dusty conditions. Replacement as needed.
Spark Plug Inspection: Every 1000 km. Replace as needed.
Transmission Oil Change: Every 2000 km or annually.
Brake Fluid Check: Every 500 km. Replace brake fluid every 2 years.
Fluid Specifications
Coolant Type: N/A (Air-cooled engine)
Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid
Known Issues
Common Wear Items: Brake pads, tires, air filter, spark plug, drive belts (in CVT).
Potential Issues: Carburetor gumming if fuel sits for extended periods, potential for occasional overheating in extreme conditions (though air-cooling is robust), U-joint wear on drive shafts with high mileage or heavy use.
Vehicle History
Brand Heritage
Brand Heritage: Yamaha has a long-standing reputation for producing reliable, durable, and technologically advanced powersports vehicles, including a significant presence in the ATV market since the early 1980s with models like the 'Tri-Moto' and later the 'Wolverine' and 'Grizzly' lines.
Model Evolution
Model Evolution: The Bruin 350 4WD and Grizzly 350 4WD models represented Yamaha's mid-range utility ATV offerings, evolving from earlier designs. The 'Hunter' editions typically included specific aesthetic or functional packages geared towards hunting applications, such as camouflage paint schemes and perhaps enhanced brush guards or rack configurations.
Production
Production Years: The 350cc platform (Bruin/Grizzly) was produced for several years, with the 2005 model being a key iteration of this generation.
Awards & Recognition
Recognitions
Recognitions: Yamaha ATVs consistently receive praise for reliability and durability from consumer reviews and industry publications, though specific awards for the 2005 Bruin/Grizzly 350 4WD may not be prominently documented. Their reputation is built on overall product quality.
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