The Yamaha FJ1200, produced from 1984 to 1993, stands as a significant sport-touring motorcycle, renowned for its potent inline-four engine and comfortable ergonomics, making it ideal for long-distance riding without sacrificing performance. This model distinguished itself by blending a powerful, torquey engine with a robust chassis designed for stability at speed and predictable handling. Its appeal lay in offering a compelling combination of speed, comfort, and reliability, positioning it as a strong contender against other large-displacement sport tourers of its era. The FJ1200's engineering prioritizes rider comfort through its ergonomic design and wind protection, while its powerful 1188 cc engine provides ample acceleration for both spirited riding and effortless cruising. This comprehensive factory service repair manual offers complete coverage for the Yamaha FJ1200, encompassing all aspects of maintenance, diagnosis, and repair. It details procedures for the engine, fuel system, cooling system, clutch, lubrication system, transmission, wheels, tires, brakes, suspension, steering, frame, and electrical system. The manual is designed to empower owners and technicians alike, providing the in-depth knowledge required to maintain the motorcycle's performance and longevity. With step-by-step instructions, troubleshooting guides, and technical specifications, this resource is an indispensable tool for anyone looking to perform everything from routine servicing to complex repairs, ensuring the FJ1200 remains in optimal condition. 🏷️ Basic Information Identification Make: Yamaha Model: FJ1200 Model Years Covered: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992, 1993 Vehicle Type: Sport Touring Motorcycle 👋 Introduction Market Position Positioning: The Yamaha FJ1200 was a benchmark in its era for combining a powerful engine with comfortable sport-touring capabilities, appealing to riders who desired performance and long-distance touring comfort. Competitive Analysis Competitors: Key competitors included other large-displacement sport tourers from European and Japanese manufacturers, such as BMW K-series, Honda ST series, and Kawasaki GTR models. Key Features Engine: Torquey inline-four engine known for its power and reliability. Chassis: Robust frame designed for stability at high speeds and stability during cornering. Ergonomics: Comfortable riding position suitable for extended journeys, often featuring a large fairing for wind protection. Manual Value Proposition Value: Enables owners to perform extensive maintenance and repairs themselves, saving significantly on labor costs ($50-$60 per hour). Manual Target Audience Audience: Yamaha FJ1200 owners seeking to maintain, diagnose, and repair their motorcycles, from DIY enthusiasts to professional mechanics. 📋 Manual Details Coverage Areas Main Coverage: Complete Factory Service and Repair Specific Areas: Engine, Fuel System, Cooling System, Clutch, Lubrication System, Engine Removal/Installation, Crankshaft/Transmission, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame, Electrical System, Troubleshooting, General Information, Appendix Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but implied to be substantial) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine top end, lubrication system, crankshaft, transmission, engine removal/installation Fuel System: Carburetor systems, fuel delivery, fuel tank, lines Cooling System: Radiator, coolant flow, fan operation, water pump Drivetrain: Clutch operation and maintenance, transmission gears, final drive (shaft drive), wheels and tires Brakes: Hydraulic brake systems (front and rear), caliper service, master cylinders, brake fluid specifications Suspension: Front forks (damping, springs, seals), rear shock absorber, linkage maintenance Steering: Handlebar assembly, steering head bearings, alignment Electrical System: Ignition system, lighting, charging system (alternator, battery), starting system, wiring diagrams, troubleshooting electrical faults Frame And Body: Frame inspection, bodywork fasteners, fairing removal/installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment (if applicable, though FJ1200 is shaft drive), fluid checks, lubrication points Troubleshooting: Diagnostic procedures for engine faults, electrical issues, fuel system problems, performance issues Repair: Step-by-step repair instructions for all covered systems, including component disassembly, cleaning, inspection, and reassembly Tuning And Adjustment: Carburetor synchronization, ignition timing (if adjustable), valve clearance adjustment (if applicable) Technical Depth Depth: Comprehensive factory-level detail, covering everything from basic maintenance to complete engine and transmission rebuilds, advanced diagnostics, and electrical system tracing 📊 Manual Specifications File Format Format: PDF Compatibility: All PC-based Windows operating systems, Mac OS Print Quality Printability: Printable without restriction (individual pages or entire manual) Binding Type Type: Digital Download (printable) Paper Type Type: N/A (Digital Format) Software Requirements Reader: Adobe PDF Reader Search Functionality Feature: Searchable text for quick information retrieval ⚙️ Engine Specifications Primary Engine Configuration: Inline 4-cylinder, DOHC, 4 valves per cylinder Displacement: 1188 cc (72.5 cu in) Bore X Stroke: 76.0 mm x 66.0 mm (3.0 in x 2.6 in) Compression Ratio: 9.7:1 (typical, may vary slightly by year/region) Performance Horsepower: Approx. 125-130 hp (93-97 kW) at 9000 rpm (claimed, may vary) Torque: Approx. 70-75 lb-ft (95-102 Nm) at 6000 rpm (claimed, may vary) Fuel System Carburetors: Mikuni BS34 (4 x 34mm constant velocity carburetors) Fuel Type: Unleaded gasoline Lubrication System Type: Wet sump 🔧 Transmission Standard Type: 5-speed manual, constant mesh Optional Type: N/A Features Drive Type: Shaft Drive 📐 Dimensions Exterior Length: Approx. 2250 mm...