🏷️ Basic Information Identification Make: Yamaha Model: FZ6-SS Product Name: Yamaha FZ6-SS 2004-2009 Service Repair Workshop Manual PDF Download Codes Model Code Range: FZ6-SS (various regional codes may apply) Generation Generation: First Generation (FZ6/FZ6 Fazer) 👋 Introduction Market Position Target Audience: Yamaha FZ6-SS owners, independent motorcycle repair shops, professional technicians. Competitive Analysis Value Proposition: Provides expert-level guidance to maintain, troubleshoot, and repair the Yamaha FZ6-SS, saving time and money compared to dealership services. Key Features Content Scope: Detailed step-by-step instructions with clear illustrations and diagrams for all service and repair operations. Diagnostic Focus: Emphasis on systematic troubleshooting and identification of mechanical and electrical faults. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: 500+ Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, tuning, fuel injection system, ignition system, lubrication, cooling system, exhaust system, emissions control. Transmission: Clutch, gearbox internals, shift mechanism, final drive (chain and sprockets). Chassis And Suspension: Frame inspection and repair, front fork overhaul (including oil and seal replacement), rear shock absorber replacement, swingarm, linkages, wheel bearings, steering head bearings. Brakes: Front and rear brake system diagnosis and repair, hydraulic system bleeding, caliper overhaul, master cylinder, brake pad and disc replacement, ABS system (if applicable). Electrical System: Wiring diagrams, battery, charging system (alternator/stator, rectifier/regulator), starting system, lighting (headlight, taillight, indicators), instrumentation, ECU diagnostics, sensor testing, fault codes. Fuel System: Fuel pump, injectors, throttle body synchronization, fuel pressure testing, fuel tank and lines. Bodywork And Trim: Fairings, seat removal, fuel tank removal, body panel fasteners, minor body repairs. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain adjustment and lubrication, brake fluid replacement, coolant replacement, valve clearance checks. Troubleshooting: Diagnostic charts for common symptoms, error code explanations, step-by-step fault finding. Major Repairs: Engine rebuild procedures, transmission disassembly and reassembly, suspension component replacement, electrical system component diagnosis and repair. Special Tools: Identification of required special tools for specific procedures. Technical Depth Level Of Detail: Comprehensive, suitable for professional mechanics and advanced DIY enthusiasts. Diagnostic Capabilities: Detailed explanations of sensor readings, ECU functions, and diagnostic trouble codes (DTCs). Torque Specifications: Precise torque values for all critical fasteners. 📊 Manual Specifications File Format File Type: PDF Print Quality Readability: High resolution, clear diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, DOHC, inline-four-cylinder Displacement: 599 cc Bore X Stroke: 65.5 mm x 44.5 mm Compression Ratio: 12.2:1 Performance Horsepower: Approx. 98 PS (97 hp; 72 kW) @ 11,500 rpm (variations may occur based on region and specific model tuning) Torque: Approx. 64.7 Nm (6.6 kgf-m; 47.7 lb-ft) @ 9,500 rpm (variations may occur) Fuel System Fuel Delivery: Fuel Injection (Mikuni or Keihin throttle bodies) Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: TCI (Transistor Controlled Ignition) with electronic advance Lubrication Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher, JASO MA Cooling System Coolant Type: Permanent type antifreeze coolant (50% solution) mixed with distilled water 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed return Clutch Type: Wet, multiple-disc, cable-actuated Features Final Drive: O-ring sealed chain, 16/46T sprockets (typical) Transmission Oil Type: Yamalube Gear Oil (or equivalent) SAE 80 API GL-4 📐 Dimensions Exterior Length: Approx. 2,105 mm (82.9 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,220 mm (48.0 in) Wheelbase: Approx. 1,445 mm (56.9 in) Weights Dry Weight: Approx. 177 kg (390 lbs) Wet Weight: Approx. 197 kg (434 lbs) (with all fluids) Fuel Capacity: Approx. 20 liters (5.3 US gal) 🛡️ Safety Features Ratings Safety Certification: CE, EPA (region-dependent) Active Features Braking System: Dual 298mm front discs with 4-piston calipers, 245mm rear disc with 2-piston caliper. Optional ABS available on some models. Lighting: Halogen headlight, LED taillight. Passive Features Frame Construction: Die-cast aluminum frame for rigidity and light weight. 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, multi-function LCD display (odo, trip meters, fuel gauge, clock). Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on select models. Connectivity Diagnostic Port: OBD-II compatible or proprietary diagnostic connector for electronic troubleshooting. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first. Air Filter Check: Check every 6,000 km (3,700 miles), clean or replace as needed. Spark Plug Replacement: Replace every 12,000 km (7,500 miles). Valve Clearance Check: Check every 24,000 km (15,000 miles). Fluid Specifications Engine Oil Capacity: 3.4 L (3.6 US qt) without filter, 3.7 L (3.9 US qt) with filter Coolant Capacity: Approx. 1.9 L (2.0 US qt) Brake Fluid Type: DOT 4 Known Issues Common Wear Items: Chain and sprockets, brake pads, fork seals, wheel bearings. Potential Electrical:...