This workshop service repair manual provides comprehensive information for the FZ600, also known as the Fazer 600, produced between 1986 and 1988 (model codes 46X, 1FN). This sportbike is celebrated for its balanced blend of performance and agility, making it a notable contender in the middleweight sportbike segment of its era. The FZ600 features a 598 cc inline-four engine, liquid cooling, and a 6-speed transmission, delivering approximately 72 horsepower. Its design includes telescopic front forks, a monoshock rear suspension, and dual front disc brakes with a rear disc brake, all contributing to its dynamic riding experience. This manual is meticulously designed to assist both do-it-yourself enthusiasts and professional mechanics in maintaining and repairing the FZ600. It covers a vast array of systems, including detailed procedures for engine overhaul, fuel system service, transmission and clutch operation, electrical system diagnostics and wiring diagrams, suspension adjustments, brake system maintenance, cooling, and exhaust systems. Furthermore, it offers in-depth guidance on chassis and frame inspection, bodywork, routine maintenance tasks, troubleshooting common and uncommon issues, disassembly and reassembly of all major components, and essential technical data tables with specifications and torque values. 🏷️ Basic Information Identification Make: Yamaha Model: FZ600 Model Nickname: Fazer 600 Body Style: Sportbike Codes Model Code Range: 46X, 1FN 👋 Introduction Market Position Segment: Middleweight sportbike, popular for its blend of performance and agility Competitive Analysis Key Competitors: Suzuki GS550/GSX-R600, Honda CBR600F, Kawasaki Ninja 600 Key Features Manual Value Proposition: Complete factory service information, detailed illustrations, troubleshooting guides, and specifications to maintain and repair the Yamaha FZ600 Manual Description Target Audience: Do-it-yourself enthusiasts and experienced motorcycle mechanics 📋 Manual Details Coverage Areas Applicable Years: 1986, 1987, 1988 Page Count Estimated Page Count: Hundreds of pages Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, reassembly, tuning Fuel System: Carburetor service and tuning, fuel pump, fuel lines Transmission: Gearbox, clutch operation, shift mechanism Electrical System: Ignition system, charging system, lighting, starter, wiring diagrams, troubleshooting Suspension: Front forks (telescopic), rear monoshock, adjustments, servicing Brakes: Front and rear disc brakes, caliper service, hydraulic system, bleeding Cooling System: Liquid-cooled engine, radiator, coolant flow, fan operation Exhaust System: Exhaust pipes, muffler maintenance Chassis And Frame: Frame inspection, steering head bearings Bodywork And Trim: Fairings, seat, fuel tank removal and installation Procedures Included Maintenance: Regular servicing, oil changes, filter replacements, chain adjustment Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding Repair: Step-by-step repair instructions for all major components Disassembly Reassembly: Complete disassembly and reassembly guidance for all sections Technical Data Tables: Specifications, torque values, clearances, electrical data Lubrication Points: Identification and specification of lubrication points and types Technical Depth Depth Of Coverage: Comprehensive factory-level detail suitable for both novice and professional mechanics 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Printable without restriction, allowing users to print specific pages or the entire manual Binding Type Binding Type: Digital download (PDF) Paper Type Paper Type: N/A (Digital) Software Requirements Reader Requirement: Adobe PDF Reader Delivery Method Delivery: Instant download link provided on checkout page ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, 4 valves per cylinder, Inline-four Engine Displacement: 598 cc (36.5 cu in) Bore X Stroke: 62.0 mm x 49.6 mm (2.44 in x 1.95 in) Compression Ratio: 9.7:1 Performance Horsepower Rating: Approx. 72 hp @ 9,000 rpm (claimed) Torque Rating: Approx. 41 lb-ft @ 7,500 rpm (claimed) Fuel System Carburetor Type: Mikuni BS30 (4 x 30mm constant velocity carburetors) Fuel Tank Capacity: 16 L (4.2 US gal) Recommended Fuel: Unleaded gasoline, 91 octane (95 RON) or higher Cooling System Cooling Method: Liquid-cooled Ignition Ignition System: CDI (Capacitor Discharge Ignition) Lubrication Lubrication System: Wet sump Engine Oil Capacity: 2.7 L (2.9 US qt) without filter change; 3.0 L (3.2 US qt) with filter change Recommended Engine Oil: Yamalube 4 (or equivalent) SAE 20W-40 API SE, SF or SG 🔧 Transmission Standard Transmission Type: Constant mesh, 6-speed Clutch Type: Wet, multi-plate Features Final Drive: Chain drive Transmission Oil Type: Yamalube Gear Oil Plus (or equivalent) API GL-4 SAE 80W Transmission Oil Capacity: 1.0 L (1.1 US qt) 📐 Dimensions Exterior Overall Length: 2155 mm (84.8 in) Overall Width: 750 mm (29.5 in) Overall Height: 1220 mm (48.0 in) Weights Dry Weight: 184 kg (405.7 lbs) Wet Weight: 204 kg (450 lbs) (approx.) Wheelbase Wheelbase: 1430 mm (56.3 in) Ground Clearance Ground Clearance: 145 mm (5.7 in) Seat Height Seat Height: 780 mm (30.7 in) 🛡️ Safety Features Ratings Braking System Front: Dual 282 mm (11.1 in) discs, hydraulic Braking System Rear: Single 245 mm (9.6 in) disc, hydraulic Active Features Suspension Front: Telescopic forks, 140 mm (5.5 in) travel Suspension Rear: Monoshock, adjustable preload and rebound damping, 110 mm (4.3 in) wheel travel Passive Features Tires Front:...