Yamaha 07-09 GRIZZLY 350 2X4 Service Manual and Owners Manual YFM350BAT ATV Workshop Shop Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 350 2x4 Model Code: YFM350BAT Vehicle Type: ATV (All-Terrain Vehicle) Generation Generation Designation: First Generation (specific to this model/engine) Codes Chassis Code: YFM350BAT 👋 Introduction Market Position Target Audience: Owners of Yamaha Grizzly 350 2x4 ATVs (2007-2009) seeking to perform maintenance, repairs, and understand their vehicle's functions. Competitive Analysis Value Proposition: Provides a complete set of essential documentation (Service and Owner's Manuals) for comprehensive maintenance and repair, offering significant cost savings compared to professional service. Key Features Manual Features: Indexed and bookmarked PDF for easy navigation, searchable text, high-quality diagrams and pictures, ability to print specific pages or the entire manual. Completeness Of Set: Combines the detailed technical information of a Service Manual with the user-friendly operational and maintenance guidance of an Owner's Manual for a 'complete set'. 📋 Manual Details Coverage Areas Applicable Model Years: 2007, 2008, 2009 Included Models: Grizzly 350 2x4 (YFM350BAT). Note: Manual content is applicable to models sharing the same core platform, including Bruin, Kodiak, and Big Bear variants as indicated. Page Count Service Manual Pages: 483 Owner Manual Pages: 173 Manual Type Primary Manual Type: Service Manual / Workshop Manual / Repair Manual Secondary Manual Type: Owner's Manual Language Language: English Format Delivery Format: PDF Download 📖 Manual Coverage Systems Covered Engine System: Complete engine overhaul, diagnosis, tuning, lubrication system, cooling system, fuel delivery, ignition system, exhaust system, engine specifications. Transmission System: Automatic transmission (CVT) operation, maintenance, disassembly, reassembly, troubleshooting, fluid specifications, drive clutch, driven clutch. Drivetrain System: Driveshaft, differential, rear axle assembly, maintenance, lubrication, troubleshooting. Suspension System: Front and rear suspension, shock absorbers, springs, control arms, maintenance, adjustments, troubleshooting. Braking System: Hydraulic brake system, brake calipers, master cylinder, brake fluid, pads, rotors, bleeding, maintenance, troubleshooting. Electrical System: Wiring diagrams, battery, charging system, starter motor, lighting, ignition system components, fuses, switches, troubleshooting. Fuel System: Carburetor (specific model), fuel tank, fuel lines, fuel filter, fuel pump (if applicable), cleaning, adjustment, troubleshooting. Chassis And Bodywork: Frame inspection, body panels, seat, handlebars, racks, fenders, plastics, maintenance, troubleshooting. Procedures Included Routine Maintenance: Oil change, filter replacement, air filter cleaning, spark plug replacement, chain adjustment (if applicable), lubrication points, fluid level checks. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon problems across all systems. Repair And Rebuild: Detailed instructions for component disassembly, cleaning, inspection, repair, and reassembly. Technical Specifications: Torque specifications, clearances, tolerances, fluid capacities, electrical specifications. Wiring Diagrams: Comprehensive, easy-to-read wiring diagrams for all electrical systems. Technical Depth Depth Of Coverage: Comprehensive: Covers basic owner maintenance to complete engine and transmission rebuilds, advanced diagnostics, and component-level repairs. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Digital Quality: Perfect Quality: High-resolution images, diagrams, and text for clarity. Searchable and bookmarkable for quick navigation. Binding Type Physical Format Capability: Printable: Users can print the entire manual or selected pages for physical reference. Paper Type Printable Paper Recommendation: Standard printer paper (suitable for home/shop printing). For durability, consider heavier stock paper for frequently referenced sections. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 2-valve Displacement: 348cc Bore X Stroke: 83 mm x 64.5 mm Cooling System: Air-cooled Performance Horsepower Estimate: Approx. 20-22 HP (at the crankshaft, varies by tuning and conditions) Torque Estimate: Approx. 28-30 Nm (at the crankshaft, varies by tuning and conditions) Fuel System Fuel Delivery System: Mikuni BSR33 carburetor Fuel Type: Unleaded gasoline Recommended Octane: 87 (or higher) Lubrication Engine Oil Type Recommendation: Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50 depending on ambient temperature (refer to manual for specific temperature ranges). Engine Oil Capacity: Approx. 1.7 Liters (1.8 US qt) for oil change without filter replacement; 1.9 Liters (2.0 US qt) with filter replacement. (Always verify with manual). Ignition Ignition System: CDI (Capacitor Discharge Ignition) Spark Plug Type: NGK CR7E (or equivalent, check manual for specific cross-references) Cooling Cooling System Fluid: Not applicable (Air-cooled) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) with Yamaha Ultramatic® system Optional Drive Modes: 2WD (select models may have 4WD option, but this manual covers 2WD variant) Features Gear Selection: High (H), Low (L), Neutral (N), Reverse (R), Park (P) Transmission Fluid Type: Yamaha All-Purpose Gear Oil (or equivalent SAE 80 API GL-4) for final drive. CVT primary clutch and secondary clutch lubrication is internal to the engine oil. (Verify specific recommendations in the manual). Transmission Fluid Capacity: Final drive oil capacity: Approx. 0.12 Liters (0.13 US qt). (Verify in manual). 📐 Dimensions Exterior Overall Length: Approx. 1990 mm (78.3 in) Overall Width: Approx. 1065 mm (41.9 in) Overall Height: Approx. 1130 mm (44.5 in) Wheelbase: Approx. 1250 mm (49.2 in) Weights Dry Weight: Approx. 243 kg (536 lbs) Curb Weight: Approx. 256 kg (564 lbs) (including all fluids and a full tank of fuel) Max Loading Capacity: Refer to Owner's Manual for specific rider...
Owners of Yamaha Grizzly 350 2x4 ATVs (2007-2009) seeking to perform maintenance, repairs, and understand their vehicle's functions.
Competitive Analysis
Value Proposition:
Provides a complete set of essential documentation (Service and Owner's Manuals) for comprehensive maintenance and repair, offering significant cost savings compared to professional service.
Key Features
Manual Features:
Indexed and bookmarked PDF for easy navigation, searchable text, high-quality diagrams and pictures, ability to print specific pages or the entire manual.
Completeness Of Set:
Combines the detailed technical information of a Service Manual with the user-friendly operational and maintenance guidance of an Owner's Manual for a 'complete set'.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2007, 2008, 2009
Included Models:
Grizzly 350 2x4 (YFM350BAT). Note: Manual content is applicable to models sharing the same core platform, including Bruin, Kodiak, and Big Bear variants as indicated.
Comprehensive, easy-to-read wiring diagrams for all electrical systems.
Technical Depth
Depth Of Coverage:
Comprehensive: Covers basic owner maintenance to complete engine and transmission rebuilds, advanced diagnostics, and component-level repairs.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Digital Quality:
Perfect Quality: High-resolution images, diagrams, and text for clarity. Searchable and bookmarkable for quick navigation.
Binding Type
Physical Format Capability:
Printable: Users can print the entire manual or selected pages for physical reference.
Paper Type
Printable Paper Recommendation:
Standard printer paper (suitable for home/shop printing). For durability, consider heavier stock paper for frequently referenced sections.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 2-valve
Displacement:
348cc
Bore X Stroke:
83 mm x 64.5 mm
Cooling System:
Air-cooled
Performance
Horsepower Estimate:
Approx. 20-22 HP (at the crankshaft, varies by tuning and conditions)
Torque Estimate:
Approx. 28-30 Nm (at the crankshaft, varies by tuning and conditions)
Fuel System
Fuel Delivery System:
Mikuni BSR33 carburetor
Fuel Type:
Unleaded gasoline
Recommended Octane:
87 (or higher)
Lubrication
Engine Oil Type Recommendation:
Yamalube 4 (or equivalent) SAE 10W-40 or SAE 20W-50 depending on ambient temperature (refer to manual for specific temperature ranges).
Engine Oil Capacity:
Approx. 1.7 Liters (1.8 US qt) for oil change without filter replacement; 1.9 Liters (2.0 US qt) with filter replacement. (Always verify with manual).
Ignition
Ignition System:
CDI (Capacitor Discharge Ignition)
Spark Plug Type:
NGK CR7E (or equivalent, check manual for specific cross-references)
Cooling
Cooling System Fluid:
Not applicable (Air-cooled)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT) with Yamaha Ultramatic® system
Optional
Drive Modes:
2WD (select models may have 4WD option, but this manual covers 2WD variant)
Features
Gear Selection:
High (H), Low (L), Neutral (N), Reverse (R), Park (P)
Transmission Fluid Type:
Yamaha All-Purpose Gear Oil (or equivalent SAE 80 API GL-4) for final drive. CVT primary clutch and secondary clutch lubrication is internal to the engine oil. (Verify specific recommendations in the manual).
Transmission Fluid Capacity:
Final drive oil capacity: Approx. 0.12 Liters (0.13 US qt). (Verify in manual).
📐 Dimensions
Exterior
Overall Length:
Approx. 1990 mm (78.3 in)
Overall Width:
Approx. 1065 mm (41.9 in)
Overall Height:
Approx. 1130 mm (44.5 in)
Wheelbase:
Approx. 1250 mm (49.2 in)
Weights
Dry Weight:
Approx. 243 kg (536 lbs)
Curb Weight:
Approx. 256 kg (564 lbs) (including all fluids and a full tank of fuel)
Max Loading Capacity:
Refer to Owner's Manual for specific rider and cargo weight limits. Typically around 100 kg for rack capacity.
Towing Capacity:
Refer to Owner's Manual for maximum towing capacity (typically around 600 kg or 1323 lbs).
Cargo
Front Rack Capacity:
Approx. 45 kg (99 lbs)
Rear Rack Capacity:
Approx. 85 kg (187 lbs)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet applicable ANSI standards for ATVs. (Refer to Owner's Manual for specific safety certifications and warnings).
Not applicable for ATVs; rider restraint is typically provided by proper riding technique and protective gear.
Roll Over Protection:
Not equipped with a Roll-Over Protective Structure (ROPS). Rider safety relies on responsible operation and adherence to ATV safety guidelines.
💡 Technology Features
Infotainment
Display Features:
Basic LCD display on handlebars typically shows: speed, odometer, trip meter, clock, gear indicator (N, L, H, R).
Driver Assistance
Throttle Governor:
Not typically equipped with electronic driver assistance features like cruise control or advanced traction management systems. Relies on mechanical CVT and rider input.
Connectivity
Connection Ports:
No standard USB or Bluetooth connectivity. Basic electrical connections for lights, ignition, and starter.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically recommended at 1000 km or 6 months (whichever comes first). (Refer to Owner's Manual for precise break-in period recommendations).
Engine Oil Change Interval:
Every 1000 km or 6 months (whichever comes first). Inspect more frequently in dusty or severe conditions.
Air Filter Cleaning Interval:
Every 1000 km or 6 months. Clean more frequently in dusty conditions.
Spark Plug Inspection Interval:
Inspect every 1000 km. Replace as needed.
Brake Fluid Flush Interval:
Recommended every 2 years or as needed based on fluid condition. (Refer to manual for specific testing procedures).
Fluid Specifications
Coolant Type:
Not applicable (Air-cooled)
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
Brake pads, tires, drive belts (CVT), spark plugs, air filter. Regular inspection and replacement are key.
Cv Boot Wear:
CV joint boots can be susceptible to damage from debris or impact. Inspection and timely replacement are crucial to prevent CV joint failure.
Carburetor Cleaning:
Carburetors can require periodic cleaning and adjustment, especially if the ATV is stored with old fuel or used infrequently.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Japan
Yamaha Atv Legacy:
Yamaha has a long-standing history in ATV manufacturing, known for durability, reliability, and performance, with the Grizzly line being a flagship series.
Model Evolution
Grizzly 350 Positioning:
The Grizzly 350 2x4 represented an accessible, capable, and work-oriented ATV within Yamaha's lineup, offering a balance of features for recreational and utility use.
Production
Manufacturing Location:
Primarily assembled in Japan, with components sourced globally.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
While specific awards for this model year are not readily published, Yamaha ATVs consistently receive praise for their reliability, durability, and capability in their respective classes.
Ratings
Consumer Reviews General:
Generally well-regarded for its workhorse capabilities, comfortable ride, and Yamaha's reputation for quality manufacturing.
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