Yamaha Kodiak 700 YFM70 ATV 2016-2018 Service Repair Workshop Manual Download PDF
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The Kodiak 700, model code YFM70, represents a robust and versatile utility ATV, first introduced in 2016 and continuing through the present. Engineered for demanding off-road and work applications, this model is celebrated for its premium build quality, renowned reliability, and powerful 686cc liquid-cooled engine. Key features include industry-leading automatic transmission with engine braking, independent front and rear suspension for superior terrain handling, and the option of Electric Power Steering (EPS) to reduce rider fatigue. Its On-Command 4WD system, offering selectable 2WD, 4WD, and 4WD with differential lock, ensures optimal traction in various conditions. This ATV is designed as a durable workhorse, appealing to off-road enthusiasts, farmers, hunters, and anyone requiring dependable performance in challenging environments, building upon a pioneering legacy in the ATV market. This comprehensive Service Repair Workshop Manual, written in English, covers the Kodiak 700 for the model years 2016, 2017, and 2018, including all variants such as EPS and SE trims. With over 500 pages of detailed information, this manual serves as an essential resource for owners, mechanics, and technicians. It offers in-depth coverage of all major systems, including the engine, fuel, cooling, exhaust, transmission, drivetrain, suspension, braking, steering, and electrical systems. The manual provides step-by-step repair procedures, preventative maintenance schedules, troubleshooting guides, diagnostic information for common issues and error codes, and essential technical specifications, including torque values and wiring diagrams. Its purpose is to facilitate accurate diagnosis, maintenance, and repair, ensuring the longevity and optimal performance of the Kodiak 700. 🏷️ Basic Information Identification Make: Yamaha Model: Kodiak 700 Model Code: YFM70 Generation Generation Identifier: First Generation (2016-Present) Codes Chassis Code: YFM70 👋 Introduction Market Position Atv Segment: Premium Utility ATV, known for its ruggedness and versatility in off-road and work applications. Target User: Off-road enthusiasts, farmers, hunters, and those requiring a durable workhorse for demanding terrain. Competitive Analysis Key Competitors: Can-Am Outlander 6x6, Honda Foreman/Rancher, Polaris Sportsman. Yamaha Advantage: Yamaha's reputation for reliability, durable Ultramatic transmission, and powerful engine. Key Features Engine Type: 700cc class, fuel-injected, liquid-cooled, 4-stroke, SOHC, 4-valve engine. Transmission Type: Yamaha's industry-leading Ultramatic automatic transmission with engine braking. Suspension Type: Independent front and rear suspension for superior comfort and terrain handling. Steering Type: Available Electric Power Steering (EPS) for reduced fatigue. Drive System: On-Command 4WD with 2WD/4WD/4WD diff-lock functionality. 📋 Manual Details Coverage Areas Model Years Covered: 2016, 2017, 2018 Trim Levels Covered: All Kodiak 700 variants (e.g., EPS, SE) Page Count Estimated Page Count: 500+ Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine System: Complete overhaul, diagnosis, and repair of the 700cc liquid-cooled SOHC engine. Fuel System: EFI system, fuel pump, injectors, fuel filter, fuel tank maintenance and repair. Cooling System: Radiator, fan, coolant hoses, thermostat, water pump service and replacement. Exhaust System: Muffler, exhaust pipes, heat shields, catalytic converter inspection and replacement. Transmission System: Ultramatic automatic transmission, drive belt inspection and replacement, clutch maintenance. Drivetrain System: Front and rear differentials, drive shafts, CV joints, final drive maintenance and repair. Suspension System: Front and rear suspension, shock absorbers, control arms, bearings, bushings. Braking System: Hydraulic disc brakes (front and rear), brake pads, rotors, calipers, brake lines, master cylinder. Steering System: Handlebars, steering column, tie rods, steering knuckles, EPS (Electric Power Steering) components. Electrical System: Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor. Electronics System: ECU, sensors (MAP, TPS, O2), diagnostic codes, EPS control unit. Body Chassis: Frame, body panels, plastics, fenders, racks, seat. Wheels Tires: Wheel bearings, tire pressure recommendations, wheel removal and installation. Procedures Included Preventative Maintenance: Detailed schedules for oil changes, filter replacements, valve adjustments, and general inspections. Troubleshooting: Diagnostic procedures for common problems, error code interpretation, and symptom-based troubleshooting guides. Repair Procedures: Step-by-step instructions for disassembly, assembly, and replacement of all major components. Engine Rebuild: Full engine disassembly, inspection, component replacement (pistons, rings, valves), and reassembly. Transmission Overhaul: Ultramatic transmission service, including drive belt replacement, clutch adjustments, and internal component inspection. Electrical Diagnostics: Wiring diagrams, troubleshooting electrical faults, testing components like stator, rectifier, and ignition coil. Suspension Adjustment: Shock absorber adjustments, spring pre-load settings, and alignment checks. Brake Service: Brake fluid bleeding, pad and rotor replacement, caliper service. Eps Calibration: Specific procedures for diagnosing and potentially recalibrating the Electric Power Steering system. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Capability: Includes diagnostic trouble codes (DTCs), sensor data interpretation, and repair procedures for electrical and mechanical faults. Torque Specifications: Detailed torque values for all critical fasteners and bolt assemblies. Schematics: Includes detailed electrical wiring diagrams and exploded view diagrams for component identification and assembly. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Image Resolution: High-resolution, suitable for printing. Binding Type Digital Format Benefit: Instant download, accessible on...
The Kodiak 700, model code YFM70, represents a robust and versatile utility ATV, first introduced in 2016 and continuing through the present. Engineered for demanding off-road and work applications, this model is celebrated for its premium build quality, renowned reliability, and powerful 686cc liquid-cooled engine. Key features include industry-leading automatic transmission with engine braking, independent front and rear suspension for superior terrain handling, and the option of Electric Power Steering (EPS) to reduce rider fatigue. Its On-Command 4WD system, offering selectable 2WD, 4WD, and 4WD with differential lock, ensures optimal traction in various conditions. This ATV is designed as a durable workhorse, appealing to off-road enthusiasts, farmers, hunters, and anyone requiring dependable performance in challenging environments, building upon a pioneering legacy in the ATV market.
This comprehensive Service Repair Workshop Manual, written in English, covers the Kodiak 700 for the model years 2016, 2017, and 2018, including all variants such as EPS and SE trims. With over 500 pages of detailed information, this manual serves as an essential resource for owners, mechanics, and technicians. It offers in-depth coverage of all major systems, including the engine, fuel, cooling, exhaust, transmission, drivetrain, suspension, braking, steering, and electrical systems. The manual provides step-by-step repair procedures, preventative maintenance schedules, troubleshooting guides, diagnostic information for common issues and error codes, and essential technical specifications, including torque values and wiring diagrams. Its purpose is to facilitate accurate diagnosis, maintenance, and repair, ensuring the longevity and optimal performance of the Kodiak 700.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Kodiak 700
Model Code:
YFM70
Generation
Generation Identifier:
First Generation (2016-Present)
Codes
Chassis Code:
YFM70
👋 Introduction
Market Position
Atv Segment:
Premium Utility ATV, known for its ruggedness and versatility in off-road and work applications.
Target User:
Off-road enthusiasts, farmers, hunters, and those requiring a durable workhorse for demanding terrain.
Handlebars, steering column, tie rods, steering knuckles, EPS (Electric Power Steering) components.
Electrical System:
Battery, charging system (stator, regulator/rectifier), ignition system, lighting, starter motor.
Electronics System:
ECU, sensors (MAP, TPS, O2), diagnostic codes, EPS control unit.
Body Chassis:
Frame, body panels, plastics, fenders, racks, seat.
Wheels Tires:
Wheel bearings, tire pressure recommendations, wheel removal and installation.
Procedures Included
Preventative Maintenance:
Detailed schedules for oil changes, filter replacements, valve adjustments, and general inspections.
Troubleshooting:
Diagnostic procedures for common problems, error code interpretation, and symptom-based troubleshooting guides.
Repair Procedures:
Step-by-step instructions for disassembly, assembly, and replacement of all major components.
Engine Rebuild:
Full engine disassembly, inspection, component replacement (pistons, rings, valves), and reassembly.
Transmission Overhaul:
Ultramatic transmission service, including drive belt replacement, clutch adjustments, and internal component inspection.
Electrical Diagnostics:
Wiring diagrams, troubleshooting electrical faults, testing components like stator, rectifier, and ignition coil.
Suspension Adjustment:
Shock absorber adjustments, spring pre-load settings, and alignment checks.
Brake Service:
Brake fluid bleeding, pad and rotor replacement, caliper service.
Eps Calibration:
Specific procedures for diagnosing and potentially recalibrating the Electric Power Steering system.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds.
Diagnostic Capability:
Includes diagnostic trouble codes (DTCs), sensor data interpretation, and repair procedures for electrical and mechanical faults.
Torque Specifications:
Detailed torque values for all critical fasteners and bolt assemblies.
Schematics:
Includes detailed electrical wiring diagrams and exploded view diagrams for component identification and assembly.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Image Resolution:
High-resolution, suitable for printing.
Binding Type
Digital Format Benefit:
Instant download, accessible on multiple devices, no physical binding.
Paper Type
Digital Format Benefit:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Displacement:
686cc
Engine Configuration:
Single-cylinder
Engine Cooling:
Liquid-cooled
Valve Train:
SOHC, 4 valves
Bore X Stroke:
102.0 mm x 84.0 mm
Performance
Horsepower Estimate:
Approximately 45-50 HP (estimated, varies with conditions)
Torque Estimate:
Approximately 40-45 lb-ft (estimated, varies with conditions)
Fuel System
Fuel Delivery:
Mikuni 44mm throttle body, EFI
Fuel Type:
Unleaded gasoline, 87 octane or higher
Fuel Tank Capacity:
3.7 gallons (14 Liters)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic Automatic (CVT)
Drive Selection:
Yamaha On-Command 4WD: 2WD, 4WD, 4WD with Differential Lock
Transmission Features:
Constant Velocity (CVT) with engine braking, heavy-duty drive belts.
Final Drive:
Sealed O-ring chain, oil-bathed chain drive for rear (varies by specific model configuration).
📐 Dimensions
Exterior
Length:
80.3 inches (2040 mm)
Width:
45.3 inches (1150 mm)
Height:
49.2 inches (1250 mm)
Wheelbase:
50.2 inches (1275 mm)
Ground Clearance:
11.0 inches (279 mm)
Weights
Dry Weight:
614 lbs (279 kg) - *wet weight typically higher*
Curb Weight:
642 lbs (291 kg) (approximate, with all necessary fluids)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
198 lbs (90 kg)
Towing Capacity:
1,322 lbs (600 kg)
Trailer Tongue Weight:
132 lbs (60 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Complies with ANSI/SVIA 1-2010 and ASTM F2846-11 standards for ATVs.
Active Features
Braking System Type:
Hydraulic disc brakes, front and rear.
Engine Braking:
Provided by Ultramatic transmission for controlled descents.
4Wd System:
Yamaha On-Command 4WD with selectable 2WD/4WD and differential lock for enhanced traction.
Eps:
Optional Electric Power Steering reduces steering effort and vibration, improving control and reducing fatigue.
Passive Features
Lighting:
Dual 30W halogen headlights, 8W LED taillight.
Seat Belt:
N/A (ATVs do not utilize seat belts; helmets and protective gear are mandatory).
Rollover Protection:
N/A (ATVs are open vehicles and do not have integrated rollover protection structures like UTVs or cars).
💡 Technology Features
Infotainment
Display Features:
Multi-function LCD meter displaying speedometer, odometer, trip meter, fuel gauge, clock, 4WD indicator, EPS indicator, engine hours, and more.
Driver Assistance
Eps System:
Electric Power Steering reduces steering effort and provides variable assist based on speed, improving rider comfort and control.
Engine Management:
Electronic Fuel Injection (EFI) for optimal performance, fuel efficiency, and easier starting in all conditions.
Traction Control:
Achieved through the On-Command 4WD system, offering selectable 2WD, 4WD, and 4WD with differential lock.
Connectivity
Diagnostic Port:
Available diagnostic port for connecting specialized diagnostic tools (covered in manual).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 miles or 6 months, whichever comes first (refer to manual for specifics).
Drive Belt Inspection:
Inspect every 1,000 miles or 6 months; replace as needed (critical component).
Air Filter Cleaning:
Clean every 1,000 miles or 6 months, or more frequently in dusty conditions.
Spark Plug Replacement:
Replace every 3,000 miles or 24 months.
Valve Lash Adjustment:
Adjust every 3,000 miles or 24 months.
Fluid Specifications
Engine Oil Type:
Yamalube 4 20W-40 API SG or SJ / SAE 10W-30 API SG or SJ (check manual for specific climate recommendations).
Engine Oil Capacity:
2.40 US qt (2.3 L) / 2.50 US qt (2.4 L) with filter change.
Coolant Type:
Yamaha Super Coolant (50/50 mix of ethylene glycol and deionized water).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Final Drive Oil Type:
Yamalube Gear Oil 80W-90 (API GL-4).
Known Issues
Common Wear Items:
Drive belts (Ultramatic CVT), ball joints, tie rod ends, wheel bearings (due to heavy use).
Potential Issues:
EFI sensor sensitivity, water intrusion into CV joints if boots are damaged, potential for overheating in extreme conditions if cooling system is not maintained.
Common Issues Diagnostic
Error Code Troubleshooting:
Manual provides a comprehensive list of diagnostic trouble codes (DTCs) and the steps to address them, particularly for EFI and EPS systems.
📚 Vehicle History
Brand Heritage
Yamaha Motorcycle Division:
Yamaha Motor Corporation, established in 1955, has a long and storied history in motorcycles, marine products, and powersports vehicles.
Atv Pioneering:
Yamaha was a pioneer in the ATV industry, introducing the first mass-produced three-wheeled ATV in 1975 (the Yamaha Tri-Moto) and later the first mass-produced four-wheeled ATV.
Model Evolution
Kodiak Lineage:
The Kodiak nameplate has been part of Yamaha's ATV lineup for many years, evolving from smaller displacement models to the current robust 700cc utility platform.
Kodiak 700 Introduction:
The 700cc generation, introduced in 2016, represented a significant update, focusing on increased power, torque, and modern features like EFI and EPS.
Production
Manufacturing Location:
Primarily manufactured in Japan, with some assembly potentially occurring in other Yamaha global facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The Yamaha Kodiak series is consistently recognized for its reliability and durability in industry reviews and customer feedback.
Ratings
Consumer Satisfaction:
Yamaha ATVs generally receive high marks for customer satisfaction due to their build quality and performance.
Certifications
Manufacturing Standards:
Manufactured under Yamaha's stringent quality control and ISO 9001 certified processes.
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