🏷️ Basic Information Identification Make: Yamaha Model: SR500 Model Designation: SR 500 Product Name: Yamaha SR500 SR 500 1975-1983 Repair Service Manual PDF Download Codes Chassis Code Variant: SR500 👋 Introduction Market Position Target User Profile: Owners and DIY enthusiasts looking for professional-level repair and maintenance guidance for their Yamaha SR500. Competitive Analysis Manual Competitiveness: Provides the depth of information typically found in authorized dealer service manuals, enabling owners to perform complex repairs and maintenance themselves, saving on labor costs. Key Features Information Reliability: Stated to provide the most reliable information, mirroring dealer service department resources. Value Proposition: Aims to help owners get the best value from their SR500 by facilitating informed maintenance and repairs. Safety Emphasis: Highlights the importance of safety equipment and precautions, including the use of torque wrenches. Warning Symbols: Utilizes specific wording and symbols (WARNING, CAUTION, NOTE) to denote critical information. 📋 Manual Details Coverage Areas Covered Years: 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983 Page Count Page Count: 123 Manual Type Manual Type: Workshop Service Manual Primary Audience: Mechanical Technicians Language Language: English Format File Format: PDF Delivery Method: Electronic (Email) 📖 Manual Coverage Systems Covered Engine: Complete repair and overhaul, including disassembly and assembly of engine components. Transmission: Complete repair and overhaul, including disassembly and assembly of transmission components. Fuel System: Detailed procedures for repair, adjustment, and diagnosis of the fuel system. Ignition System: Coverage of ignition system maintenance, troubleshooting, and repair. Lubrication System: Information on lubrication system maintenance and repair procedures. Exhaust System: Maintenance and repair procedures for the exhaust system. Electrical System: Comprehensive coverage of the electrical system, including wiring diagrams and component diagnosis. Bodywork: Procedures related to the body, including removal and installation of body panels. Procedures Included Routine Maintenance: Detailed instructions for routine maintenance and servicing. Diagnostic Procedures: Step-by-step diagnostic procedures for identifying and resolving issues. Repair Procedures: In-depth repair procedures for all major vehicle systems. Overhaul: Detailed overhaul procedures for major mechanical components. Assembly Disassembly: Instructions for the assembly and disassembly of various components and systems. Tune Ups: Specific procedures for performing tune-ups on the Yamaha SR500. Proprietary Components: Includes instructions for proprietary components, referencing manufacturer guidelines. Special Tool Usage: References and illustrations for Yamaha-specific tools required for adjustments and repairs. Technical Depth Depth: Comprehensive coverage suitable for professional technicians, covering everything from routine maintenance to complete engine and transmission rebuilds. Diagnostic Focus: Emphasizes special aspects of the product for accurate diagnosis and repair. 📊 Manual Specifications File Format File Format Type: PDF Searchability: Assumed to be searchable text within the PDF, typical for professionally created manuals. Print Quality Printability: Yes Recommended Print Quality: High-quality printout for clarity of diagrams and text. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, SOHC Displacement: 499 cc (30.4 cubic inches) Bore X Stroke: 90.0 mm x 78.0 mm (3.54 in x 3.07 in) - *Typical for this model, confirm with manual* Compression Ratio: Approx. 8.4:1 - *Confirm with manual* Performance Horsepower: Approx. 32-33 hp at 6,500 rpm - *Specific figures may vary by year/market, manual will clarify* Torque: Approx. 28.7 lb-ft at 5,000 rpm - *Specific figures may vary by year/market, manual will clarify* Fuel System Carburetor: Single Mikuni VM34SC (or similar Mikuni model) - *Manual will specify exact model and jetting* Fuel Type: Unleaded gasoline Lubrication System Oil Type: Yamalube SAE 20W-40 or equivalent motorcycle oil - *Manual will provide specific viscosity and API service classification* Oil Capacity: Approx. 2.0 liters (2.1 US qt) - *Manual will confirm capacity and filter change amount* Cooling System Cooling Method: Air-cooled 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-disc Features Drive Type: Chain drive 📐 Dimensions Weights Dry Weight: Approx. 171 kg (377 lbs) - *Confirm with manual for specific year/trim* Wet Weight: Approx. 185 kg (408 lbs) - *Confirm with manual for specific year/trim, includes fluids* Fuel Tank Capacity: 17 liters (4.5 US gallons) - *Confirm with manual* 🛡️ Safety Features Ratings Safety Features Overview: The manual emphasizes safety precautions and the use of proper equipment, such as torque wrenches, indicating a focus on safe repair practices. Active Features Braking System Front: Single disc brake - *Manual will detail specifications and maintenance* Braking System Rear: Drum brake - *Manual will detail specifications and maintenance* Passive Features Lighting System: Coverage of headlight, taillight, and turn signal system maintenance and repair. 💡 Technology Features Infotainment Infotainment System: Not applicable. The SR500 is a classic motorcycle focused on mechanical engagement, with no electronic infotainment systems. Driver Assistance Electronic Aids: None. This is a purely mechanical motorcycle with no electronic rider aids. Connectivity Connectivity Features: Not applicable. This motorcycle predates modern connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km (2,000-3,000 miles)...