🏷️ Basic Information Identification Make: Yamaha Model: TDM900P Year: 2002 Vehicle Code: 5PS1-AE1 Segment: Sport Touring Motorcycle 👋 Introduction Market Position Vehicle Description: The Yamaha TDM900P, released in 2002, is a versatile sport-touring motorcycle known for its strong parallel-twin engine and comfortable yet agile chassis, suitable for both commuting and longer journeys. Competitive Analysis Competitors: Competed with motorcycles like the Honda VFR series, Triumph Sprint, and Kawasaki GTR models in the sport-touring segment. Key Features Engine Configuration: 900cc parallel-twin engine, known for its smooth power delivery and flexibility. Chassis Design: Deltabox frame for rigidity and stability, adjustable suspension for customization. Braking System: Dual front disc brakes and single rear disc brake, often with advanced braking technology for its era. 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Language: English Format: PDF Download File Compatibility: All Versions of Windows & Mac Required Software: PDF Reader 📖 Manual Coverage Systems Covered Engine Systems: Engine Disassembly, Engine Overhaul, Engine Reassembly, Engine Specifications, Engine Timing, Fuel System, Lubrication, Cooling System, Engine Performance Data Electrical Systems: Ignition System, Electronic Injection, Fuse Box, Wiring Diagrams, Sensors, Electrical Systems Troubleshooting Chassis Systems: Suspension & Wheels, Brakes, Frame, Clutch (Disengaging Hydraulic Clutch), General Operations, Torque Figures, Suspension Settings & Adjustments, Wheel/Tyre Specifications Procedures Included Maintenance Procedures: Routine Maintenance, Oil Changes, Fluid Changes, Filter Replacements, Spark Plug Replacement, Air Filter Replacement Repair Procedures: Engine Rebuilds, Transmission Servicing, Brake System Repairs, Suspension Overhaul, Electrical System Diagnosis and Repair, Fuel System Servicing Diagnostic Procedures: Troubleshooting Guides, Fault Code Interpretation (if applicable), System Diagnosis Technical Depth Technical Detail Level: Comprehensive (Dealer Technician Level) Diagrams Illustrations: Detailed diagrams and illustrations for all procedures Special Tools: Identification and usage of specific tools required for servicing 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text within the PDF (depending on original scan quality) Print Quality Print Readability: High quality for clear viewing and printing Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 4-valve, parallel-twin Displacement: 897 cc Performance Bore X Stroke: 92.0 mm x 67.5 mm Compression Ratio: 9.6:1 Horsepower: Approximately 85-90 HP (actual figures may vary slightly by region/tuning) Torque: Approximately 87 Nm (64 lb-ft) @ 6000 rpm (actual figures may vary) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Tank Capacity: Approximately 20 Liters (5.3 US gal) 🔧 Transmission Standard Transmission Type: Constant mesh 5-speed Clutch Type: Wet, multiple-disc, hydraulic control Features Final Drive: O-ring sealed chain 📐 Dimensions Exterior Length: Approx. 2165 mm (85.2 in) Width: Approx. 775 mm (30.5 in) Height: Approx. 1235 mm (48.6 in) Weights Dry Weight: Approx. 191 kg (421 lbs) Wet Weight: Approx. 213 kg (470 lbs) (fully fueled) 🛡️ Safety Features Ratings Braking Performance: Dual 298mm front discs with 4-piston calipers, 245mm rear disc with 2-piston caliper. Active Features Suspension Adjustability: Adjustable front forks (pre-load, compression, rebound) and rear shock (pre-load, rebound). Passive Features Lighting: Halogen headlight, multi-reflector taillight. 💡 Technology Features Infotainment Infotainment Features: Basic for its era; typically features a digital odometer, trip meters, fuel gauge, and analogue tachometer. No advanced infotainment systems were standard. Driver Assistance Assistance Systems: ABS was an optional feature on some models or markets. Otherwise, systems are mechanical and electronic controls typical for a motorcycle of this period. Connectivity Connectivity Options: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 miles) or 6 months, whichever comes first. (Refer to manual for exact specifications). Valve Clearance Check: Typically every 24,000 km (15,000 miles). (Refer to manual for exact specifications). Fluid Specifications Engine Oil Type: Yamalube 4-stroke motorcycle oil or equivalent, SAE 10W-40 or 20W-50 API SG or higher, JASO MA. (Refer to manual for precise viscosity based on temperature). Coolant Type: Permanent Antifreeze (Ethylene Glycol based) with distilled water. Mixture ratio of 50:50 is typical. (Refer to manual for specific Yamaha coolant recommendation). Brake Fluid Type: DOT 4 standard. (Refer to manual for specific recommendations). Known Issues Common Wear Items: Chain and sprockets, brake pads, clutch plates (with high mileage), fork seals, and stator coils can be common wear items. Electrical Quirks: Some owners have reported issues with the regulator/rectifier or stator, leading to charging system problems. Proper diagnostic procedures in the manual are crucial. Suspension Tuning: Initial suspension settings may require adjustment for rider weight and riding style to optimize comfort and handling. 📚 Vehicle History Brand Heritage Yamaha Motorcycle History: Yamaha Motor Corporation has a long and distinguished history in motorcycle manufacturing, known for innovation, performance, and reliability across various segments since its inception. Model Evolution Tdm Series Evolution: The TDM series, introduced in the early 1990s, evolved into the TDM900, building upon the successful formula of a versatile parallel-twin sport-tourer, with the 2002 model representing a refinement of the earlier...