Yamaha XJ900 Diversion 1995-2001 Workshop Repair ManuL PDF
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🏷️ Basic Information Identification Make: Yamaha Model: XJ900 Diversion Model Code: XJ900S/XJ900N (Diversion models) Production Years Covered: 1995, 1996, 1997, 1998, 1999, 2000, 2001 Vin Code: Typically starts with 585 👋 Introduction Market Position Category: Sport Touring Motorcycle Target Audience: Owners and independent motorcycle repair shops seeking comprehensive service information. Competitive Analysis Competitors: Honda CBR1000F, Suzuki GSX1100F Katana, Kawasaki GTR1000 Key Features Unique Selling Points: Shaft drive for low maintenance, comfortable ergonomics for long-distance riding, robust 4-cylinder engine. Manual Advantage: Provides factory-level detail for DIY repairs, potentially saving significant labor costs. 📋 Manual Details Coverage Areas Coverage Scope: All Models/Engines/Trim/Transmissions Types Regions Covered: Global (based on general Yamaha service practices) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but indicated as comprehensive) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine top end, Crankshaft, Engine lubrication system, Engine Removal/Installation Fuel System: Fuel system, Carburetor tuning and overhaul Cooling System: Cooling system (radiator, fan, coolant flow) Drivetrain: Clutch, Transmission, Final Drive (shaft drive) Brakes: Brakes (front and rear caliper service, master cylinders, fluid replacement) Suspension: Suspension (forks, rear shock absorber, linkage) Steering: Steering system (handlebars, steering head bearings) Electrical System: Electrical System, Wiring Diagrams, Troubleshooting, Ignition system, Lighting Chassis Frame: Frame, Bodywork, Wheels/Tires Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Lubrication, Tire pressure checks Troubleshooting: Diagnostic procedures for common and complex issues, electrical system troubleshooting Repair Overhaul: Complete disassembly, assembly, cleaning, and reinstallation procedures for all major components Diagnostics: Comprehensive diagnostic information for engine, electrical, and mechanical systems Modifications: While not explicitly stated for modifications, provides the baseline for understanding systems to facilitate them. Technical Depth Depth: Professional-level, factory-authorized repair and service information Detail Level: Detailed substeps, notes, cautions, warnings, numbered instructions, enlarged insets for detailed part examination 📊 Manual Specifications File Format File Type: PDF Searchability: Implied by PDF format, likely text-searchable Print Quality Printable: Yes, full printable specifications Zoom Functionality: Yes Binding Type Binding: Digital (no physical binding) Paper Type Paper Quality: Digital (no physical paper type) Requirements Software: Adobe PDF Reader Compression Utility: WinZip (or similar for PDF extraction) Compatibility Operating Systems: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 4-stroke Displacement: 893 cc (54.5 cu in) Bore X Stroke: 73.0 mm x 52.7 mm (approximate) Compression Ratio: 9.5:1 (typical) Performance Horsepower: Approx. 98-100 hp @ 9,000 rpm (claimed) Torque: Approx. 8.3 kg-m (81 Nm; 60 lb-ft) @ 7,500 rpm (claimed) Fuel System Fuel Delivery: Carburetor (likely Mikuni 36mm constant velocity, 4x CV carbs) Fuel Type: Unleaded gasoline Fuel Tank Capacity: 20 Liters (5.3 US gal) 🔧 Transmission Standard Type: 5-speed constant mesh Features Drive Type: Shaft Drive Clutch Type: Wet, multi-plate Fluid Requirements Transmission Oil Type: Yamaha recommends Yamalube 10W-40 SE or SF (or equivalent API SG/SH/SJ) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 770 mm (30.3 in) Height: Approx. 1,245 mm (49.0 in) Wheelbase: Approx. 1,500 mm (59.1 in) Weights Dry Weight: Approx. 232 kg (511 lbs) Wet Weight: Approx. 250 kg (551 lbs) (fully fueled) Load Capacity: Refer to manual for specific load limits and rider/pillion weight recommendations. 🛡️ Safety Features Ratings Safety Features: Dual front disc brakes, rear disc brake, integral fairing for rider protection from elements. Active Features Braking System: Hydraulic disc brakes front and rear. Lighting System: Halogen headlight, LED tail light (depending on specific market configuration). 💡 Technology Features Infotainment Features: Basic analog instrumentation: speedometer, tachometer, fuel gauge, odometer, trip meter. No advanced infotainment systems. Driver Assistance Features: No electronic rider aids such as ABS or traction control were standard on this model. ABS was an optional feature on some later models in certain markets, but not guaranteed for all 1995-2001 variants. Connectivity Features: No Bluetooth, USB, or other modern connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first. Valve Adjustment Interval: Every 16,000-24,000 km (10,000-15,000 miles) Air Filter Cleaning: Every 8,000-12,000 km (5,000-7,500 miles) Fluid Specifications Engine Oil Capacity: 3.4 L (3.6 US qt) with filter change Brake Fluid Type: DOT 4 Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water) Known Issues Common Wear Items: Steering head bearings, rear shock absorber, clutch plates (with high mileage). Potential Electrical Problems: Regulator/rectifier failure, general wiring harness degradation over time. Fuel System Notes: Carburetor synchronization and cleaning are crucial for optimal performance. 📚 Vehicle History Brand Heritage Manufacturer: Yamaha Motor Company, established 1955, known for innovation and performance across various motor vehicle segments. Model Evolution Development Context: Successor to the XJ900F, the Diversion variant introduced a full fairing for enhanced aerodynamics and rider comfort, solidifying its role as a sport-touring machine. Key Updates...
Yamaha recommends Yamalube 10W-40 SE or SF (or equivalent API SG/SH/SJ)
📐 Dimensions
Exterior
Length:
Approx. 2,230 mm (87.8 in)
Width:
Approx. 770 mm (30.3 in)
Height:
Approx. 1,245 mm (49.0 in)
Wheelbase:
Approx. 1,500 mm (59.1 in)
Weights
Dry Weight:
Approx. 232 kg (511 lbs)
Wet Weight:
Approx. 250 kg (551 lbs) (fully fueled)
Load Capacity:
Refer to manual for specific load limits and rider/pillion weight recommendations.
🛡️ Safety Features
Ratings
Safety Features:
Dual front disc brakes, rear disc brake, integral fairing for rider protection from elements.
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Lighting System:
Halogen headlight, LED tail light (depending on specific market configuration).
💡 Technology Features
Infotainment
Features:
Basic analog instrumentation: speedometer, tachometer, fuel gauge, odometer, trip meter. No advanced infotainment systems.
Driver Assistance
Features:
No electronic rider aids such as ABS or traction control were standard on this model. ABS was an optional feature on some later models in certain markets, but not guaranteed for all 1995-2001 variants.
Connectivity
Features:
No Bluetooth, USB, or other modern connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 4,000-6,000 km (2,500-3,700 miles) or annually, whichever comes first.
Valve Adjustment Interval:
Every 16,000-24,000 km (10,000-15,000 miles)
Air Filter Cleaning:
Every 8,000-12,000 km (5,000-7,500 miles)
Fluid Specifications
Engine Oil Capacity:
3.4 L (3.6 US qt) with filter change
Brake Fluid Type:
DOT 4
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water)
Known Issues
Common Wear Items:
Steering head bearings, rear shock absorber, clutch plates (with high mileage).
Potential Electrical Problems:
Regulator/rectifier failure, general wiring harness degradation over time.
Fuel System Notes:
Carburetor synchronization and cleaning are crucial for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, established 1955, known for innovation and performance across various motor vehicle segments.
Model Evolution
Development Context:
Successor to the XJ900F, the Diversion variant introduced a full fairing for enhanced aerodynamics and rider comfort, solidifying its role as a sport-touring machine.
Key Updates During Period:
Minor aesthetic updates, potential refinements to suspension and braking over the model run.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards Or Ratings:
Not specifically highlighted in product information, but generally well-regarded for reliability and practicality within its class during its production run.
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