🏷️ Basic Information Identification Make: Yamaha Model: XP500N T-MAX Year: 2001, 2002, 2003 Product Type: Workshop Repair Service Manual 👋 Introduction Market Position Segment: Premium Sport Scooter / Maxi-Scooter. Target Audience: Urban commuters seeking performance and comfort, touring riders, experienced scooter enthusiasts. Competitive Analysis Competitors: Suzuki Burgman 650, Honda Silver Wing 600, Gilera Nexus 500, Aprilia Atlantic 500. Key Features Design Philosophy: Motorcycle-like handling and performance in a scooter package. Powertrain Layout: Forward-mounted engine, underseat storage, motorcycle-style chassis. 📋 Manual Details Coverage Areas Primary Coverage: Repair, overhaul, maintenance, and troubleshooting of Yamaha XP500N T-MAX. Page Count Total Pages: 393 Manual Type Type: Workshop Service Manual Language Language: Assumed English (based on typical availability for this model and description, requires explicit confirmation if non-English) Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Engine Management: Fuel injection system, ignition system, emission control systems, engine diagnosis. Drivetrain: Automatic transmission (CVT), clutch, final drive (belt and roller system). Chassis: Frame, suspension (front forks, rear shock absorber), steering system, wheel and tire information. Brakes: Front and rear brake systems, hydraulic lines, caliper overhaul, brake fluid specifications. Electrical: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, instrumentation, starter motor, fuses, relays. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors, throttle body. Cooling System: Radiator, fan, water pump, coolant specifications, thermostat. Bodywork And Trim: Fairings, seat, storage compartments, panel removal and installation procedures. Procedures Included Scheduled Maintenance: Oil changes, filter replacements, spark plug checks, drive belt inspection/replacement, brake fluid flush, coolant checks. Engine Overhaul: Top-end rebuild (cylinder head, valves), bottom-end rebuild (crankshaft, connecting rods, pistons), gasket replacement. Transmission Service: Drive belt tensioning and replacement, clutch roller inspection, transmission fluid type and change interval. Suspension Repair: Front fork seal replacement, rear shock absorber inspection and replacement. Brake System Repair: Brake pad replacement, caliper piston service, bleeding procedures, master cylinder inspection. Electrical Diagnostics: Troubleshooting electrical faults, component testing (e.g., ignition coil, stator, battery). Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues. Technical Depth Depth: Comprehensive, covering from routine maintenance to complete engine and component rebuilds, suitable for professional technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution scans, generally clear text and legible diagrams (quality can vary slightly with original source). Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin cylinder. Displacement: 499 cc Bore X Stroke: 66.0 mm x 73.0 mm Compression Ratio: 10.0:1 (Typical for early models, confirm with manual) Performance Horsepower: Approx. 40-43 hp @ 7,500 rpm (Varies by market and tune, refer to manual for specific output) Torque: Approx. 45-48 Nm @ 6,000 rpm (Varies by market and tune, refer to manual for specific output) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with twin throttle bodies. Fuel Type: Unleaded gasoline, 91 octane or higher recommended. Ignition System Ignition Type: Digital CDI with electronic advance. Lubrication System Oil Type: Yamalube 4 (or equivalent) SAE 10W-40 API SG or higher. Cooling System Coolant Type: Yamaha Coolant (or equivalent) 50/50 mix of ethylene glycol and deionized water. 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) with V-belt drive. Optional Options: N/A (CVT is standard) Features Drive System: Belt drive to rear wheel. Clutch Type: Automatic centrifugal clutch. Maintenance Drive Belt Replacement Interval: Refer to manual, typically around 20,000 km or 2 years, inspect earlier. 📐 Dimensions Exterior Length: Approx. 2,250 mm (Confirm with manual, varies slightly by year/market) Width: Approx. 775 mm (Confirm with manual) Height: Approx. 1,415 mm (Confirm with manual) Wheelbase: Approx. 1,540 mm (Confirm with manual) Weights Dry Weight: Approx. 221 kg (Confirm with manual) Wet Weight: Approx. 234 kg (Confirm with manual) Fuel Tank Capacity: 15 Liters (Approx.) Wheels Tires Front Tire Size: 120/70-15 Rear Tire Size: 160/60-15 Wheel Type: Cast Aluminum Alloy. 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle/Scooter safety is typically assessed by specific vehicle tests, not general crash ratings like cars. Focus is on handling and braking performance.) Active Features Braking System: Dual front disc brakes, single rear disc brake. Linked braking system (LBS) available on some variants, which activates front and rear brakes with a single lever actuation. ABS not standard on early models, optional on some later versions. Passive Features Lighting: Halogen headlights, LED taillight, turn signals. Chassis Stability: Rigid frame and motorcycle-like suspension contribute to stable handling. 💡 Technology Features Infotainment Dashboard Instrumentation: Analog tachometer, digital speedometer, fuel gauge, odometer, trip meter, clock, coolant temperature warning light, oil warning light, engine diagnostic indicator. Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some variants (XP500N typically refers to non-ABS, XP500N-A for ABS, confirm specific VIN/market) Connectivity Charging Ports: N/A (Standard on this generation, no built-in USB or 12V outlets.) Lighting Technology Headlight Type: Dual Halogen...