Yamaha XV250 1988-2008 Full Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: XV250 Virago Common Name: XV250 Virago Codes Chassis Code Prefix: 3LW Engine Code Prefix: 3LW 👋 Introduction Market Position Vehicle Segment: Lightweight cruiser motorcycle, popular for beginners and urban commuting. Competitive Analysis Competitors Historical: Honda Rebel 250, Kawasaki Vulcan 500 (though larger), Suzuki Savage 650 (also larger but similar cruiser ethos). Key Features Design Philosophy: Classic V-twin cruiser styling, comfortable ergonomics, reliable shaft drive, accessible seat height. Target Audience: New riders, city dwellers, riders seeking a low-maintenance, stylish cruiser. 📋 Manual Details Coverage Areas Years Covered: 1988-2008 Page Count Estimated Pages: 300+ Manual Type Type: Full Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnosis, troubleshooting, component replacement (e.g., pistons, rings, valves, camshafts, crankshaft, bearings). Fuel System: Carburetor overhaul, jetting, synchronization, fuel pump, fuel lines, fuel filter replacement. Ignition System: CDI unit, spark plugs, ignition coils, timing adjustments, troubleshooting. Transmission: Gearbox disassembly/assembly, clutch operation and adjustment, shift mechanism. Drivetrain: Final drive (bevel gear) inspection and maintenance, shaft drive system. Brakes: Front and rear brake system service, hydraulic system bleeding, pad/shoe replacement, caliper/master cylinder overhaul. Suspension: Front fork overhaul and oil change, rear shock absorber inspection and replacement. Electrical System: Wiring diagrams, battery service, charging system (stator, regulator/rectifier), lighting, switches, fuses, starter motor. Cooling System: Air-cooled engine specifics, cylinder head fin cleaning. Frame And Bodywork: Frame inspection, fairing and panel removal/installation, seat, fenders. Wheels And Tires: Tire pressure, wheel bearing inspection, spoke adjustment (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacement, chain adjustment, brake fluid replacement, spark plug replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic flowcharts, common problem identification and solutions for starting, running, and electrical issues. Engine Rebuild: Detailed steps for full engine disassembly, inspection, repair, and reassembly. Carburetor Tuning: Mixture adjustment, idle speed setting, synchronization procedures. Electrical Diagnostics: Using multimeters, interpreting wiring diagrams, tracing faults. Brake System Service: Bleeding procedures, component replacement, hydraulic system maintenance. Suspension Adjustment: Fork oil changes, rear shock adjustment (if applicable). Technical Depth Depth: Comprehensive, from basic adjustments to complete engine and electrical system overhauls. Diagnostic Tools Required: Basic hand tools, torque wrench, multimeter, feeler gauges, specialized tools (e.g., carburetor synchronizer, valve spring compressor - often noted if needed). 📊 Manual Specifications File Format File Type: PDF Searchable: Yes Printable: Yes Print Quality Image Resolution: High (suitable for clear diagrams and text) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, four-stroke, 70-degree V-twin Displacement: 234 cc (cubic centimeters) Bore X Stroke: 49.0 mm x 66.0 mm Compression Ratio: 10.0:1 Valve Train: SOHC (Single Overhead Camshaft), 2 valves per cylinder Cooling Method: Forced air cooling Performance Horsepower Estimate: Approx. 16-18 HP (at 7,500 rpm) Torque Estimate: Approx. 1.8 kgf-m (13 lb-ft) (at 6,000 rpm) Fuel System Fuel Delivery: Dual carburetors (Mikuni VM24SS or similar) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approx. 9.2 Liters (2.4 US gal) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Clutch Type: Wet, multi-plate Features Drive Type: Shaft drive Fluid Specifications Transmission Oil Type: Yamalube 4 (or equivalent API SG, SAE 10W-40) Transmission Oil Capacity: Approx. 1.8 Liters (1.9 US qt) 📐 Dimensions Exterior Length: Approx. 2,135 mm (84.1 in) Width: Approx. 790 mm (31.1 in) Height: Approx. 1,065 mm (41.9 in) Wheelbase: Approx. 1,485 mm (58.5 in) Weights Dry Weight: Approx. 146 kg (322 lbs) Wet Weight: Approx. 157 kg (346 lbs) Wheels Tires Front Tire Size: 3.00-18 4PR Rear Tire Size: 130/90-15 M/C 66P Front Brake Type: Disc Rear Brake Type: Drum 🛡️ Safety Features Ratings Safety Features Standard: Basic motorcycle safety features, good visibility. Active Features Active Safety: Responsive braking system, predictable handling. Passive Features Passive Safety: Sturdy frame construction. 💡 Technology Features Infotainment Infotainment Features: Basic analogue instrumentation (speedometer, tachometer, odometer, neutral indicator, turn signal indicators). Driver Assistance Driver Assistance Systems: N/A Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 km (2,500 miles) or 6 months. Oil Filter Replacement: Every 8,000 km (5,000 miles) or 12 months (concurrent with oil change). Spark Plug Replacement: Every 10,000 km (6,000 miles) or 12 months. Air Filter Cleaning: Every 4,000 km (2,500 miles), replace if damaged or excessively dirty. Brake Fluid Replacement: Every 2 years or as per manual recommendations (due to moisture absorption). Clutch Adjustment: As needed, check free play at least every 8,000 km (5,000 miles). Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent API SG, JASO MA, SAE 10W-40) Engine Oil Capacity: Approx. 1.4 Liters (1.5 US qt) without filter change; 1.6 Liters (1.7 US qt) with filter change. Brake Fluid Type: DOT 3 or DOT 4 (check specific year manual for exact spec) Coolant Type: Air-cooled (no coolant) Known Issues Common Wear Items: Clutch plates, brake pads/shoes, fork...
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