Kawasaki 1700 Nomad ABS Vulcan 09-12 Workshop Service Manual
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This workshop service manual pertains to the Kawasaki Vulcan 1700 Nomad ABS (model code VN1700), specifically covering model years 2009 through 2012. The Vulcan 1700 Nomad ABS is a full-size touring cruiser motorcycle engineered for long-distance journeys, characterized by its substantial fairing, comfortable two-up seating, and ample luggage capacity. Powered by a liquid-cooled, 1700cc V-twin engine, it offers a smooth and robust riding experience, positioning it as a strong contender in the premium touring segment. Its design emphasizes rider comfort and the ability to cover significant distances with ease, making it a popular choice for touring enthusiasts. This comprehensive 727-page English-language manual serves as an essential resource for maintaining and repairing the Kawasaki Vulcan 1700 Nomad ABS. It covers all major systems, including complete engine overhauls, fuel injection, the 6-speed transmission, drivetrain, ABS braking system, suspension, and electrical components. Detailed procedures for preventative maintenance, troubleshooting common issues with diagnostic flowcharts, and component-specific repair instructions are provided. Additionally, the manual includes critical technical specifications, torque values, and information on specialized tools, ensuring that owners and technicians can effectively service and preserve the vehicle's performance and reliability. 🏷️ Basic Information Identification Make: Kawasaki Model: Vulcan 1700 Nomad ABS Model Code: VN1700 Model Variant: Nomad ABS Generation Generation Code: VN1700 First Generation Codes Vin Code: 12K 👋 Introduction Market Position Market Segment: Full-size touring cruiser motorcycle Competitive Analysis Key Competitors: Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster Key Features Nomad Features: The Nomad is characterized by its large fairing, comfortable seating for two, ample luggage capacity (saddlebags and top trunk), and smooth, powerful V-twin engine, designed for long-distance touring. Manual Value Manual Purpose: This workshop manual provides essential technical information for owners and technicians to perform maintenance, troubleshooting, and repairs on the Kawasaki Vulcan 1700 Nomad ABS. 📋 Manual Details Coverage Areas Covered Model Years: 2009, 2010, 2011, 2012 Page Count Total Pages: 727 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Service: Complete engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components (pistons, rings, valves, camshafts, crankshaft, connecting rods). Fuel System Service: Detailed procedures for fuel injection system diagnostics, fuel pump testing, injector cleaning and testing, throttle body servicing, and fuel tank maintenance. Transmission Service: Maintenance, inspection, and repair of the 6-speed transmission, including clutch operation, gear selection mechanisms, and lubrication. Drivetrain Service: Service procedures for the final drive system, including bevel gear inspection, maintenance, and shaft drive lubrication. Brake System Service: Comprehensive guide to the ABS braking system, including hydraulic component testing, bleeding procedures, brake pad and rotor replacement, and ABS modulator diagnostics. Suspension Service: Front fork overhaul (oil change, seal replacement), rear shock absorber inspection and adjustment, and linkage maintenance. Electrical System Service: Wiring diagrams, component testing for ignition, lighting, starting, charging system, ECU diagnostics, and sensor checks. Chassis And Bodywork: Frame inspection, fairing removal and installation, luggage system maintenance, seat servicing, and general body panel adjustments. Cooling System Service: Radiator and fan maintenance, coolant flush and fill procedures, thermostat testing, and hose inspection. Procedures Included Preventative Maintenance: Detailed service intervals for oil changes, filter replacements, chain adjustment (if applicable), spark plug replacement, and other routine checks. Troubleshooting Guides: Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical faults, and braking. Repair Procedures: Step-by-step instructions for component replacement, adjustment, and calibration across all major motorcycle systems. Diagnostic Procedures: Information on reading diagnostic trouble codes (DTCs), sensor data interpretation, and using diagnostic tools. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic fluid changes to complete engine rebuilds and advanced electrical diagnostics. Diagnostic Information: Includes detailed schematics, resistance values, voltage checks, and expected readings for troubleshooting. Torque Specifications: Precise torque values for all critical fasteners and components. Special Tools: Identification and usage of specialized tools required for specific repair procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, allowing for clear printing of text, diagrams, and images. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, SOHC, 4 valves per cylinder Displacement: 1700 cc (103.6 cu in) Bore X Stroke: 102.0 x 104.0 mm (4.0 x 4.1 in) Cooling System: Liquid-cooled Compression Ratio: 9.5:1 Performance Horsepower: Approx. 73 hp @ 5000 rpm (Manufacturer claimed, actual may vary) Torque: Approx. 100.7 lb-ft @ 3500 rpm (Manufacturer claimed, actual may vary) Fuel System Fuel Delivery: Digital fuel injection with Keihin throttle body, dual injectors per cylinder Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/2 Lubrication Oil Type: SAE 10W-40 API SG or SH with JASO MA Oil Capacity: 4.0 L (4.2 US qt) without filter change; 4.2 L (4.4 US qt) with filter change 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch...
This workshop service manual pertains to the Kawasaki Vulcan 1700 Nomad ABS (model code VN1700), specifically covering model years 2009 through 2012. The Vulcan 1700 Nomad ABS is a full-size touring cruiser motorcycle engineered for long-distance journeys, characterized by its substantial fairing, comfortable two-up seating, and ample luggage capacity. Powered by a liquid-cooled, 1700cc V-twin engine, it offers a smooth and robust riding experience, positioning it as a strong contender in the premium touring segment. Its design emphasizes rider comfort and the ability to cover significant distances with ease, making it a popular choice for touring enthusiasts.
This comprehensive 727-page English-language manual serves as an essential resource for maintaining and repairing the Kawasaki Vulcan 1700 Nomad ABS. It covers all major systems, including complete engine overhauls, fuel injection, the 6-speed transmission, drivetrain, ABS braking system, suspension, and electrical components. Detailed procedures for preventative maintenance, troubleshooting common issues with diagnostic flowcharts, and component-specific repair instructions are provided. Additionally, the manual includes critical technical specifications, torque values, and information on specialized tools, ensuring that owners and technicians can effectively service and preserve the vehicle's performance and reliability.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Vulcan 1700 Nomad ABS
Model Code:
VN1700
Model Variant:
Nomad ABS
Generation
Generation Code:
VN1700 First Generation
Codes
Vin Code:
12K
👋 Introduction
Market Position
Market Segment:
Full-size touring cruiser motorcycle
Competitive Analysis
Key Competitors:
Harley-Davidson Electra Glide, Honda Gold Wing, Indian Roadmaster
Key Features
Nomad Features:
The Nomad is characterized by its large fairing, comfortable seating for two, ample luggage capacity (saddlebags and top trunk), and smooth, powerful V-twin engine, designed for long-distance touring.
Manual Value
Manual Purpose:
This workshop manual provides essential technical information for owners and technicians to perform maintenance, troubleshooting, and repairs on the Kawasaki Vulcan 1700 Nomad ABS.
📋 Manual Details
Coverage Areas
Covered Model Years:
2009, 2010, 2011, 2012
Page Count
Total Pages:
727
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Service:
Complete engine overhaul, including disassembly, inspection, repair, and reassembly of all internal components (pistons, rings, valves, camshafts, crankshaft, connecting rods).
Fuel System Service:
Detailed procedures for fuel injection system diagnostics, fuel pump testing, injector cleaning and testing, throttle body servicing, and fuel tank maintenance.
Transmission Service:
Maintenance, inspection, and repair of the 6-speed transmission, including clutch operation, gear selection mechanisms, and lubrication.
Drivetrain Service:
Service procedures for the final drive system, including bevel gear inspection, maintenance, and shaft drive lubrication.
Brake System Service:
Comprehensive guide to the ABS braking system, including hydraulic component testing, bleeding procedures, brake pad and rotor replacement, and ABS modulator diagnostics.
Suspension Service:
Front fork overhaul (oil change, seal replacement), rear shock absorber inspection and adjustment, and linkage maintenance.
Electrical System Service:
Wiring diagrams, component testing for ignition, lighting, starting, charging system, ECU diagnostics, and sensor checks.
Chassis And Bodywork:
Frame inspection, fairing removal and installation, luggage system maintenance, seat servicing, and general body panel adjustments.
Cooling System Service:
Radiator and fan maintenance, coolant flush and fill procedures, thermostat testing, and hose inspection.
Procedures Included
Preventative Maintenance:
Detailed service intervals for oil changes, filter replacements, chain adjustment (if applicable), spark plug replacement, and other routine checks.
Troubleshooting Guides:
Diagnostic flowcharts and symptom-based troubleshooting for common issues related to engine performance, electrical faults, and braking.
Repair Procedures:
Step-by-step instructions for component replacement, adjustment, and calibration across all major motorcycle systems.
Diagnostic Procedures:
Information on reading diagnostic trouble codes (DTCs), sensor data interpretation, and using diagnostic tools.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic fluid changes to complete engine rebuilds and advanced electrical diagnostics.
Diagnostic Information:
Includes detailed schematics, resistance values, voltage checks, and expected readings for troubleshooting.
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tools:
Identification and usage of specialized tools required for specific repair procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, allowing for clear printing of text, diagrams, and images.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, SOHC, 4 valves per cylinder
Displacement:
1700 cc (103.6 cu in)
Bore X Stroke:
102.0 x 104.0 mm (4.0 x 4.1 in)
Cooling System:
Liquid-cooled
Compression Ratio:
9.5:1
Performance
Horsepower:
Approx. 73 hp @ 5000 rpm (Manufacturer claimed, actual may vary)
Torque:
Approx. 100.7 lb-ft @ 3500 rpm (Manufacturer claimed, actual may vary)
Fuel System
Fuel Delivery:
Digital fuel injection with Keihin throttle body, dual injectors per cylinder
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/2
Lubrication
Oil Type:
SAE 10W-40 API SG or SH with JASO MA
Oil Capacity:
4.0 L (4.2 US qt) without filter change; 4.2 L (4.4 US qt) with filter change
Kawasaki Genuine Gear Oil (GL-4) 75W-90 or equivalent
📐 Dimensions
Exterior
Overall Length:
2575 mm (101.4 in)
Overall Width:
960 mm (37.8 in)
Overall Height:
1570 mm (61.8 in)
Wheelbase:
1610 mm (63.4 in)
Ground Clearance:
150 mm (5.9 in)
Weights
Curb Weight:
373 kg (822.3 lbs)
Fuel Tank Capacity:
20.0 L (5.3 US gal)
🛡️ Safety Features
Ratings
ABS System:
Standard Anti-lock Braking System (ABS)
Active Features
Braking System Front:
Dual 300 mm petal discs with four-piston calipers
Braking System Rear:
300 mm petal disc with two-piston caliper
Passive Features
Lighting:
Halogen headlights, LED taillight, integrated turn signals
💡 Technology Features
Infotainment
Audio System:
Integrated audio system with speakers, auxiliary input, and typically handlebar-mounted controls (availability may vary by specific sub-model).
Driver Assistance
ABS Operation:
The ABS system monitors wheel speed and modulates brake pressure to prevent wheel lock-up during braking.
Connectivity
Diagnostic Ports:
Diagnostic connectors for connecting to electronic diagnostic tools for fault code retrieval and data analysis.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 7,500 km (4,500 miles) or 12 months, whichever comes first
Spark Plug Replacement:
Every 15,000 km (9,000 miles)
Air Filter Inspection:
Every 7,500 km (4,500 miles), clean or replace as needed
Coolant Replacement:
Every 24,000 km (15,000 miles) or 24 months
Brake Fluid Replacement:
Every 24,000 km (15,000 miles) or 24 months
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 API SG or SH, JASO MA
Coolant Type:
Kawasaki Motorcycle Coolant (KCL) or equivalent ethylene glycol-based coolant (50/50 mix with distilled water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Brake pads, tires, clutch plates (depending on usage), suspension seals.
Potential Issues:
Some users report occasional minor electrical glitches, though generally considered a reliable platform. Regular maintenance is key to preventing issues.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycle History:
Kawasaki Heavy Industries Motorcycle & Engine Company has a long history of producing innovative and powerful motorcycles, dating back to the early 1960s.
Model Evolution
Vulcan Lineage:
The Vulcan line has been a cornerstone of Kawasaki's cruiser offerings, evolving from smaller displacement models to the larger V-twin configurations, with the 1700 series representing a premium touring variant.
Production
Manufacturing Location:
Japan (primary manufacturing)
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
While specific awards may not be widely publicized for individual model years, the Kawasaki Vulcan 1700 series generally receives positive reviews for its comfortable ride, powerful engine, and touring capabilities.