1959-1969 Mini (Rover Mini) Workshop Repair Service Manual Best
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🏷️ Basic Information Identification Make: Mini (Rover Mini) Model: Mini Applicable Years: 1959-1969 Codes Internal Model Codes: ADO 20 (Austin/Morris Mini), BMC Mini 👋 Introduction Market Position Target Audience: Mini owners, classic car enthusiasts, mechanics, restoration specialists. Competitive Analysis Manual Advantage: Offers comprehensive, detailed information equivalent to professional technician manuals, available as an instant digital download, avoiding wear and tear of physical copies. Key Features Ease Of Use: Easy to use digital format, printable for hands-on work. Completeness: Covers all diagnostic and repair procedures from A-Z. Quality: High-quality content with clear visuals. 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive repair and maintenance for 1959-1969 Mini (Rover Mini) models. Page Count Estimated Page Count: Extensive (specific number not provided, but described as '100 percents COMPLETE and INTACT') Manual Type Manual Type: Workshop Repair Service Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System Transmission Systems: Clutch, Manual Transaxle, Automatic Transaxle (if applicable to the covered period/variants) Driveline And Suspension: Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tyres Braking And Steering: Brake System, Parking Brake System, Brake Control System, Power Steering System (if equipped), Steering System Body And Interior: Body, Lock & Security System, Glasses, Window System & Mirrors, Roof, Exterior & Interior, Instrumental Panel, Seats Electrical Systems: Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System (if applicable), Audio Visual, Navigation & Telephone System (less likely for early models), Auto Cruise Control System (less likely for early models), Power Supply, Ground & Circuit Elements Comfort And Safety: Air Conditioner System (if equipped), Seat Belts, Supplemental Restraint System (SRS) (not applicable for this era) Procedures Included Repair And Rebuilding: All diagnostic and repair procedures covered in great detail, rebuild procedures for major components. Maintenance And Troubleshooting: Routine maintenance, troubleshooting guides, fault diagnosis. Restoration And Refurbishment: Detailed guidance for restoration and refurbishment projects. Technical Depth Depth Of Information: Designed for professional technicians and mechanics, covering procedures from A-Z with high-quality photos, illustrations, and diagrams. 📊 Manual Specifications File Format File Type: PDF Compatibility: All Versions of Windows, Mac, and Linux Readability Requirements: PDF Reader Print Quality Image Quality: High Quality Photos, Illustrations, and Diagrams Page Integrity: 100% Complete and Intact, no missing/corrupt pages/sections Binding Type Binding: Digital Download (Printable) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder, Overhead Valve (OHV) Engine Displacement Early: 848 cc (0.85 L) Engine Displacement Later: 998 cc (1.0 L), 1071 cc (1.1 L), 1275 cc (1.3 L) (depending on model variant within the 1959-1969 range) Performance Horsepower Range: Approx. 34 hp (for 850cc) to 60+ hp (for 1275cc Cooper S) Torque Range: Approx. 43 lb-ft (for 850cc) to 70+ lb-ft (for 1275cc Cooper S) Fuel System Carburetion: Single SU Carburetor (e.g., H2 for 850cc, HS4 for 998cc/1275cc); Twin SU Carburetors for performance variants (Cooper/Cooper S) Engine Control System Ignition System: Contact breaker ignition system, distributor, coil. 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transaxle (Integrated with differential) Optional Transmission Type Optional: 3-speed Automatic (less common, available from late 1960s) Features Gear Ratios: Varies by specific model and final drive ratio. The manual will detail these. Clutch Type: Dry, single-plate diaphragm spring clutch 📐 Dimensions Exterior Length: Approx. 3050 mm (120 in) Width: Approx. 1400 mm (55 in) Height: Approx. 1350 mm (53 in) Wheelbase: Approx. 2032 mm (80 in) Weights Curb Weight: Approx. 600-650 kg (1320-1430 lb) depending on variant Gross Vehicle Weight: Not explicitly stated, but designed for a small car payload. 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Modern crash testing standards were not applicable or enforced during this era). Active Features Brake System: Hydraulic drum brakes on all wheels (early models), front disc brakes introduced on Cooper models and later standard on most variants. Steering System: Rack and pinion steering (manual). Passive Features Seat Belts: Lap belts were optional or standard depending on market and year. Three-point belts were rare for this period. Body Structure: Integral body construction for lightness and rigidity, although lacking modern crumple zones. 💡 Technology Features Infotainment Radio: Optional AM radio, typically a single speaker setup. Driver Assistance Cruise Control: Not generally available for models within this period. Connectivity Connectivity Features: None. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months. The manual will provide precise intervals. Tune Up Interval: Regular checks for ignition timing, spark plugs, carburetor adjustment, usually every 6,000-12,000 miles (9,600-19,300 km). Fluid Specifications Engine Oil Type: For the era, SAE 20W-50 or 20W-40 was common. Multi-grade oils with detergent additives are recommended. The manual will specify the exact API service classification or equivalent. Coolant Type: Water-glycol mixture....
Mini owners, classic car enthusiasts, mechanics, restoration specialists.
Competitive Analysis
Manual Advantage:
Offers comprehensive, detailed information equivalent to professional technician manuals, available as an instant digital download, avoiding wear and tear of physical copies.
Key Features
Ease Of Use:
Easy to use digital format, printable for hands-on work.
Completeness:
Covers all diagnostic and repair procedures from A-Z.
Quality:
High-quality content with clear visuals.
📋 Manual Details
Coverage Areas
Manual Coverage:
Comprehensive repair and maintenance for 1959-1969 Mini (Rover Mini) models.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but described as '100 percents COMPLETE and INTACT')
Manual Type
Manual Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Lubrication System, Cooling System, Control System, Fuel System, Exhaust System
Transmission Systems:
Clutch, Manual Transaxle, Automatic Transaxle (if applicable to the covered period/variants)
Driveline And Suspension:
Front Axle, Rear Axle, Front Suspension, Rear Suspension, Road Wheels & Tyres
Braking And Steering:
Brake System, Parking Brake System, Brake Control System, Power Steering System (if equipped), Steering System
Wiring Diagrams, Starting & Charging System, Lighting System, Driver Information System, Wiper, Washer & Horn, Body Control System, LAN System (if applicable), Audio Visual, Navigation & Telephone System (less likely for early models), Auto Cruise Control System (less likely for early models), Power Supply, Ground & Circuit Elements
Comfort And Safety:
Air Conditioner System (if equipped), Seat Belts, Supplemental Restraint System (SRS) (not applicable for this era)
Procedures Included
Repair And Rebuilding:
All diagnostic and repair procedures covered in great detail, rebuild procedures for major components.
4-speed Manual Transaxle (Integrated with differential)
Optional
Transmission Type Optional:
3-speed Automatic (less common, available from late 1960s)
Features
Gear Ratios:
Varies by specific model and final drive ratio. The manual will detail these.
Clutch Type:
Dry, single-plate diaphragm spring clutch
📐 Dimensions
Exterior
Length:
Approx. 3050 mm (120 in)
Width:
Approx. 1400 mm (55 in)
Height:
Approx. 1350 mm (53 in)
Wheelbase:
Approx. 2032 mm (80 in)
Weights
Curb Weight:
Approx. 600-650 kg (1320-1430 lb) depending on variant
Gross Vehicle Weight:
Not explicitly stated, but designed for a small car payload.
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Modern crash testing standards were not applicable or enforced during this era).
Active Features
Brake System:
Hydraulic drum brakes on all wheels (early models), front disc brakes introduced on Cooper models and later standard on most variants.
Steering System:
Rack and pinion steering (manual).
Passive Features
Seat Belts:
Lap belts were optional or standard depending on market and year. Three-point belts were rare for this period.
Body Structure:
Integral body construction for lightness and rigidity, although lacking modern crumple zones.
💡 Technology Features
Infotainment
Radio:
Optional AM radio, typically a single speaker setup.
Driver Assistance
Cruise Control:
Not generally available for models within this period.
Connectivity
Connectivity Features:
None.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (4,800-8,000 km) or 6 months. The manual will provide precise intervals.
Tune Up Interval:
Regular checks for ignition timing, spark plugs, carburetor adjustment, usually every 6,000-12,000 miles (9,600-19,300 km).
Fluid Specifications
Engine Oil Type:
For the era, SAE 20W-50 or 20W-40 was common. Multi-grade oils with detergent additives are recommended. The manual will specify the exact API service classification or equivalent.
Coolant Type:
Water-glycol mixture. The manual will specify the correct ratio and type of antifreeze.
Transmission Fluid Type:
Manual: SAE 90 Gear Oil (EP). Automatic: ATF DEXRON II (if applicable). The manual is the definitive source.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic fluid (check manual for specific recommendation).
Known Issues
Rust And Corrosion:
Significant susceptibility to rust, particularly around wheel arches, sills, floor pans, and boot floor. Critical for restoration.
Engine Oil Consumption:
Engines (especially the 1275cc) can consume oil; common to check oil levels frequently. Piston rings and valve guides are common wear items.
Hydrolastic Suspension Issues:
If equipped with Hydrolastic suspension (introduced later in the period), fluid leaks and pressure loss can occur. Requires specialized maintenance.
Gearbox Synchromesh Wear:
Early gearboxes could have weak synchromesh, leading to crunching when changing gears.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
British Motor Corporation (BMC), later British Leyland, and then Rover Group.
Model Evolution
Original Design:
Designed by Sir Alec Issigonis, launched in 1959 as the Morris Mini-Minor and Austin Seven.
Key Variants:
Morris Mini-Minor, Austin Seven, Riley Elf, Wolseley Hornet, Austin Countryman, Morris Traveller, Mini Cooper, Mini Cooper S.
Production
Production Start:
1959
Production End For This Manual:
1969
Manufacturing Locations:
primarily Longbridge, Birmingham, UK.
🏆 Awards & Recognition
Recognitions
Design Icon:
Widely recognized as an automotive design icon, influencing car design for decades. Frequently cited in 'best car' lists.
Motorsport Success:
Successful in motorsport, notably the Monte Carlo Rally (Cooper and Cooper S variants), cementing its performance image.
Ratings
Reliability Perception:
Mechanically simple and robust when properly maintained, but age and common wear issues require diligent upkeep. High scores for its time in terms of practicality and fuel economy.