Jaguar 240 1967 1968 1969 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: Jaguar Model: 240 Model Variant: Jaguar 240 Year: 1967-1969 Codes Chassis Code: Not specified, but aligns with Jaguar Mk II platform derivatives 👋 Introduction Market Position Target Audience: Professional mechanics and experienced DIY enthusiasts undertaking repairs and maintenance on the Jaguar 240. Competitive Analysis Value Proposition: Offers immediate access to comprehensive, high-detail repair information, saving time and money compared to physical manuals or dealership services. Key Features Accessibility: Instant download provides immediate access to repair data. Comprehensiveness: 978 pages of detailed, step-by-step procedures and technical data. Usability: Printable pages and digital format allow for flexible use in a workshop environment. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive repair and service for Jaguar 240 model. Page Count Page Count: 978 Manual Type Manual Type: Workshop Service Manual / Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Yes, including disassembly, assembly, tuning, and troubleshooting for all variants. Transmission: Yes, covering manual and automatic transmissions (if applicable to the model). Brakes: Yes, including hydraulic systems, calipers, master cylinder, and adjustments. Suspension: Yes, covering front and rear suspension components, geometry, and adjustments. Steering: Yes, including steering box, linkages, and power steering (if equipped). Electrical: Yes, comprehensive coverage of wiring diagrams, lighting, ignition, charging system, and accessories. Fuel System: Yes, including carburettor overhaul (likely SU or Zenith-Stromberg), fuel pump, and lines. Cooling System: Yes, including radiator, water pump, thermostat, and hoses. Exhaust System: Yes, including manifold, pipes, and mufflers. Body And Chassis: Yes, including body panel repair, door mechanisms, glass, and structural components. Interior: Yes, covering trim, seats, and dashboard components. Procedures Included Maintenance: Yes, detailed scheduled maintenance procedures. Troubleshooting: Yes, comprehensive diagnostic flowcharts and problem-solving guides. Repair: Yes, step-by-step repair procedures for all major and minor components. Disassembly: Yes, detailed instructions for component removal and dismantling. Assembly: Yes, detailed instructions for component reassembly. Adjustment: Yes, precise adjustment procedures for various systems (e.g., carburetors, ignition timing, brakes). Installation: Yes, procedures for installing new or reconditioned parts. Technical Depth Depth Of Coverage: Expert-level, comprehensive 'bumper-to-bumper' coverage suitable for professional mechanics and serious DIY enthusiasts. Illustrations: Detailed pictorial diagrams, exploded views, drawings, and photographs. Special Tools: Reference to specific Jaguar special service tool numbers and their usage. Specifications: Includes service data, tightening torques, allowable limits, and wear specifications. Diagnostics: Information on diagnosis and testing procedures for various systems. 📊 Manual Specifications File Format File Format Details: PDF (Portable Document Format) Print Quality Printability: Yes, all pages are printable. Print Resolution: Assumed to be high quality for clear text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Compatibility Operating Systems: Windows, Mac OS, Linux OS Required Software: Adobe Reader or compatible PDF viewer ⚙️ Engine Specifications Primary Engine Engine Type: Inline 6-Cylinder, Overhead Valve (OHV) - Based on Jaguar XK engine lineage. Displacement: 2.4 Litre (approx. 2483cc) for the 240 model. Performance Horsepower: Approximately 130 bhp (gross) at 5000 rpm (typical for 2.4L variant). Torque: Approximately 144 lb-ft (gross) at 2500 rpm (typical for 2.4L variant). Fuel System Carburetion: Typically twin SU carburetors (e.g., SU HS6 or HVG variants) or Zenith-Stromberg. Fuel Type: Premium Unleaded Gasoline (or leaded gasoline compatible with the era). Ignition System Ignition Type: Distributor-based ignition system with coil. 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transmission with Overdrive (Laycock de Normanville overdrive likely). Optional Transmission Type Optional: 3-speed Automatic Transmission (e.g., Borg-Warner DG). Features Overdrive Operation: Overdrive typically operated by a switch on the gear lever or dashboard for efficient highway cruising. 📐 Dimensions Exterior Wheelbase: 107.5 inches (2730.5 mm) Length: 175 inches (4445 mm) Width: 67 inches (1702 mm) Height: 56.75 inches (1441 mm) Weights Curb Weight: Approximately 3200 - 3400 lbs (1451 - 1542 kg), depending on transmission and equipment. 🛡️ Safety Features Ratings Crash Safety Era: Designed to mid-1960s safety standards. No modern crash test ratings apply. Active Features Brakes: Hydraulic disc brakes on front wheels, drum brakes on rear wheels. Power-assisted braking standard. Passive Features Seatbelts: Front seatbelts were often optional or fitted later, not standard equipment on all models in early production. Chassis Design: Integrated body and chassis structure providing a robust safety cell for the era. 💡 Technology Features Infotainment Audio System: Basic AM radio, often aftermarket replacements with cassette or modern stereo systems installed by owners. Driver Assistance Driver Assistance Features: None by modern standards. Features such as power steering and power brakes were considered advanced for their time. Connectivity Connectivity Features: No factory connectivity features. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000 miles (4,800 km) or 6 months, though manual will specify. Tune Up Interval: Recommended periodic tune-ups including ignition timing, carburettor adjustment, and valve clearances. Fluid Specifications Engine Oil Type: API SF or SG rated oil, SAE 20W/50 or 20W/50...
Overdrive typically operated by a switch on the gear lever or dashboard for efficient highway cruising.
📐 Dimensions
Exterior
Wheelbase:
107.5 inches (2730.5 mm)
Length:
175 inches (4445 mm)
Width:
67 inches (1702 mm)
Height:
56.75 inches (1441 mm)
Weights
Curb Weight:
Approximately 3200 - 3400 lbs (1451 - 1542 kg), depending on transmission and equipment.
🛡️ Safety Features
Ratings
Crash Safety Era:
Designed to mid-1960s safety standards. No modern crash test ratings apply.
Active Features
Brakes:
Hydraulic disc brakes on front wheels, drum brakes on rear wheels. Power-assisted braking standard.
Passive Features
Seatbelts:
Front seatbelts were often optional or fitted later, not standard equipment on all models in early production.
Chassis Design:
Integrated body and chassis structure providing a robust safety cell for the era.
💡 Technology Features
Infotainment
Audio System:
Basic AM radio, often aftermarket replacements with cassette or modern stereo systems installed by owners.
Driver Assistance
Driver Assistance Features:
None by modern standards. Features such as power steering and power brakes were considered advanced for their time.
Connectivity
Connectivity Features:
No factory connectivity features.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 miles (4,800 km) or 6 months, though manual will specify.
Tune Up Interval:
Recommended periodic tune-ups including ignition timing, carburettor adjustment, and valve clearances.
Fluid Specifications
Engine Oil Type:
API SF or SG rated oil, SAE 20W/50 or 20W/50 depending on climate (refer to manual for precise specifications).
Coolant:
A 50/50 mixture of ethylene glycol antifreeze and distilled water.
Brake Fluid:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
Gear oil GL-4 or GL-5, SAE 90.
Transmission Fluid Automatic:
Typically Dexron-III or equivalent automatic transmission fluid (ATF).
Known Issues
Body Rust:
Common rust points include wheel arches, sills, door bottoms, and boot floor.
Engine Sealing:
Potential for oil leaks from gaskets, seals, and crankshaft rear main seal.
Electrical System:
Older wiring harnesses can degrade, leading to intermittent electrical faults. Lucas electrical components are known for their complexity.
Cooling System:
Original radiators and water pumps can be prone to failure; regular flushing and testing are recommended.
📚 Vehicle History
Brand Heritage
Heritage:
Jaguar has a long and storied history in motorsport and luxury automotive manufacturing, known for performance, style, and engineering innovation.
Model Evolution
Predecessor:
The Jaguar 240 is a derivative of the highly successful Jaguar Mk II saloon, designed to offer a more affordable entry into Jaguar ownership.
Positioning:
Positioned as a value-oriented model within the Jaguar lineup, sharing many components with the more premium Mk II but at a reduced price point.
Production
Production Period:
Produced from 1967 to 1969.
Manufacturing Plant:
Coventry, England
🏆 Awards & Recognition
Recognitions
Automotive Press:
The Jaguar Mk II platform, on which the 240 is based, was highly acclaimed for its performance, handling, and style by contemporary automotive publications.
Classic Status:
The Jaguar 240 is a sought-after classic car, appreciated for its iconic styling and driving experience.