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Mazda RX2 RX3 1970-1978 WSM Service Manual Repair

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The Mazda RX-2 and RX-3, also known as the Mazda Familia Rotary and Mazda Savanna Rotary respectively, represent a significant chapter in automotive history, produced between 1970 and 1978. These models were distinguished by their innovative Wankel rotary engines, offering a unique, high-revving power delivery that set them apart from conventional competitors like the Ford Escort and Toyota Corolla. Engineered with a focus on sporty styling, lightweight construction, and driver engagement, these vehicles established Mazda's reputation for performance and engineering prowess in the compact and subcompact segments. Their motorsport legacy further solidified their appeal, showcasing the capabilities of rotary technology. This comprehensive Factory Workshop Service Manual is designed to provide detailed guidance for the maintenance, repair, and overhaul of the Mazda RX-2 and RX-3. It covers a wide array of systems, including the rotary engine (12A and 13B), transmissions, drivetrain, suspension, steering, brakes, electrical systems, fuel, and exhaust systems. Within its extensive pages, you will find crucial information on routine maintenance procedures, troubleshooting diagnostic flowcharts, component replacement, and complete engine and transmission rebuilds. The manual also details essential technical specifications, torque values, and fluid recommendations, making it an indispensable resource for owners, mechanics, and technicians dedicated to preserving the performance and integrity of these iconic rotary Mazdas. 🏷️ Basic Information Identification Make: Mazda Model: RX-2 / RX-3 Common Name: Mazda Familia Rotary / Mazda Savanna Rotary Generation Applicable Years: 1970-1978 Codes Chassis Code Rx2: S102A, S124A, S132A Chassis Code Rx3: S124A, S132A, S133A, S134A 👋 Introduction Market Position Positioning: The Mazda RX-2 and RX-3 were significant models in Mazda's early history, establishing their reputation for rotary-powered vehicles. They competed in the compact and subcompact segments with a focus on performance and unique engineering. Competitive Analysis Competitors: Ford Escort, Toyota Corolla, Datsun 510, Honda Civic, Mitsubishi Lancer. Key Features Engine Technology: The primary differentiator was the Wankel rotary engine, offering a smooth, high-revving power delivery. Design Philosophy: Sporty styling, lightweight construction, and a focus on driver engagement. Manual Value Proposition Value: Essential for owners and mechanics looking to maintain, repair, or restore these classic rotary Mazdas. Provides factory-accurate procedures and specifications. 📋 Manual Details Coverage Areas Manual Type: Factory Workshop Service Manual (WSM) Primary Language: English (translated from original Japanese) Format: PDF Download Page Count Estimated Pages: High (Typically 500-1000+ pages for factory WSMs of this era, exact count varies by specific revision) 📖 Manual Coverage Systems Covered Engine: Rotary (12A, 13B) - detailed disassembly, assembly, lubrication, cooling, ignition, fuel, emissions control, rotary specific component theory Transmission: Manual (4-speed, 5-speed) and Automatic - overhaul, adjustments, fluid specifications, clutch system Drivetrain: Rear-wheel drive, driveshaft, differential, axles Suspension: Front (MacPherson strut), Rear (Live axle with leaf springs or coil springs) - component replacement, alignment specifications, shock absorber and spring service Steering: Manual and Power Steering systems - components, adjustments, overhaul Brakes: Front Disc, Rear Drum - hydraulic system, calipers, master cylinder, brake lines, parking brake Electrical: Charging system, ignition system, lighting, starting system, instruments, wiring diagrams, fuse/relay locations Fuel System: Fuel tank, pump, lines, carburetor (single barrel and twin barrel Zenith Stromberg or Hitachi variations) service Exhaust System: Mufflers, pipes, catalytic converter (later models) where applicable Body: Body construction, doors, windows, trim, interior components, seat adjustment, panel gaps Chassis: Frame construction, mounting points, corrosion protection Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, lubrication points, battery maintenance, coolant checks Troubleshooting: Diagnostic flowcharts for common symptoms, engine performance issues, electrical faults Repair: Component replacement (engine, transmission, brakes, suspension), gasket and seal replacement, body panel repair Overhaul: Complete engine rebuild, transmission rebuild, carburetor overhaul, brake caliper and master cylinder rebuild Adjustments: Carburetor idle speed and mixture, ignition timing, valve clearance (if applicable, though rotary engines don't have traditional valves), clutch pedal, brake adjustments Torque Specifications: Detailed torque values for all critical fasteners and engine components Technical Depth Depth: Comprehensive factory-level detail, covering routine maintenance to full engine and drivetrain rebuilds. Diagnostic Capabilities: Includes diagnostic procedures and specifications for identifying and resolving mechanical and electrical issues. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely, depending on the OCR quality of the original scan. Print Quality Quality: Variable (dependent on the scan quality of the original document). Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Type: Wankel Rotary Displacement Liter: 1.1 L (12A) for RX-2, 1.1 L (12A) and 1.3 L (13B) for RX-3 Performance Horsepower 12A: Approx. 110-130 hp (depending on variant and emissions controls) Torque 12A: Approx. 110-130 lb-ft (depending on variant) Horsepower 13B: Approx. 135-145 hp (depending on variant) Torque 13B: Approx. 130-150 lb-ft (depending on variant) Fuel System Carburetion: Single-barrel or twin-barrel Zenith Stromberg, Hitachi, or Mikuni carburetors. Fuel Type: Unleaded Gasoline (Octane rating as specified by Mazda, typically high) Cooling System Type: Water-cooled, with a dedicated rotary engine...
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Mazda RX2 RX3 1970-1978 WSM Service Manual RepairMazda RX2 RX3 1970-1978 WSM Service Manual RepairMazda RX2 RX3 1970-1978 WSM Service Manual RepairMazda RX2 RX3 1970-1978 WSM Service Manual Repair
The Mazda RX-2 and RX-3, also known as the Mazda Familia Rotary and Mazda Savanna Rotary respectively, represent a significant chapter in automotive history, produced between 1970 and 1978. These models were distinguished by their innovative Wankel rotary engines, offering a unique, high-revving power delivery that set them apart from conventional competitors like the Ford Escort and Toyota Corolla. Engineered with a focus on sporty styling, lightweight construction, and driver engagement, these vehicles established Mazda's reputation for performance and engineering prowess in the compact and subcompact segments. Their motorsport legacy further solidified their appeal, showcasing the capabilities of rotary technology. This comprehensive Factory Workshop Service Manual is designed to provide detailed guidance for the maintenance, repair, and overhaul of the Mazda RX-2 and RX-3. It covers a wide array of systems, including the rotary engine (12A and 13B), transmissions, drivetrain, suspension, steering, brakes, electrical systems, fuel, and exhaust systems. Within its extensive pages, you will find crucial information on routine maintenance procedures, troubleshooting diagnostic flowcharts, component replacement, and complete engine and transmission rebuilds. The manual also details essential technical specifications, torque values, and fluid recommendations, making it an indispensable resource for owners, mechanics, and technicians dedicated to preserving the performance and integrity of these iconic rotary Mazdas.
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2 / RX-3
Common Name:
Mazda Familia Rotary / Mazda Savanna Rotary
Generation
Applicable Years:
1970-1978
Codes
Chassis Code Rx2:
S102A, S124A, S132A
Chassis Code Rx3:
S124A, S132A, S133A, S134A
👋 Introduction
Market Position
Positioning:
The Mazda RX-2 and RX-3 were significant models in Mazda's early history, establishing their reputation for rotary-powered vehicles. They competed in the compact and subcompact segments with a focus on performance and unique engineering.
Competitive Analysis
Competitors:
Ford Escort, Toyota Corolla, Datsun 510, Honda Civic, Mitsubishi Lancer.
Key Features
Engine Technology:
The primary differentiator was the Wankel rotary engine, offering a smooth, high-revving power delivery.
Design Philosophy:
Sporty styling, lightweight construction, and a focus on driver engagement.
Manual Value Proposition
Value:
Essential for owners and mechanics looking to maintain, repair, or restore these classic rotary Mazdas. Provides factory-accurate procedures and specifications.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Workshop Service Manual (WSM)
Primary Language:
English (translated from original Japanese)
Format:
PDF Download
Page Count
Estimated Pages:
High (Typically 500-1000+ pages for factory WSMs of this era, exact count varies by specific revision)
📖 Manual Coverage
Systems Covered
Engine:
Rotary (12A, 13B) - detailed disassembly, assembly, lubrication, cooling, ignition, fuel, emissions control, rotary specific component theory
Transmission:
Manual (4-speed, 5-speed) and Automatic - overhaul, adjustments, fluid specifications, clutch system
Drivetrain:
Rear-wheel drive, driveshaft, differential, axles
Suspension:
Front (MacPherson strut), Rear (Live axle with leaf springs or coil springs) - component replacement, alignment specifications, shock absorber and spring service
Steering:
Manual and Power Steering systems - components, adjustments, overhaul
Brakes:
Front Disc, Rear Drum - hydraulic system, calipers, master cylinder, brake lines, parking brake
Electrical:
Charging system, ignition system, lighting, starting system, instruments, wiring diagrams, fuse/relay locations
Fuel System:
Fuel tank, pump, lines, carburetor (single barrel and twin barrel Zenith Stromberg or Hitachi variations) service
Exhaust System:
Mufflers, pipes, catalytic converter (later models) where applicable
Body:
Body construction, doors, windows, trim, interior components, seat adjustment, panel gaps
Chassis:
Frame construction, mounting points, corrosion protection
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, lubrication points, battery maintenance, coolant checks
Troubleshooting:
Diagnostic flowcharts for common symptoms, engine performance issues, electrical faults
Repair:
Component replacement (engine, transmission, brakes, suspension), gasket and seal replacement, body panel repair
Overhaul:
Complete engine rebuild, transmission rebuild, carburetor overhaul, brake caliper and master cylinder rebuild
Adjustments:
Carburetor idle speed and mixture, ignition timing, valve clearance (if applicable, though rotary engines don't have traditional valves), clutch pedal, brake adjustments
Torque Specifications:
Detailed torque values for all critical fasteners and engine components
Technical Depth
Depth:
Comprehensive factory-level detail, covering routine maintenance to full engine and drivetrain rebuilds.
Diagnostic Capabilities:
Includes diagnostic procedures and specifications for identifying and resolving mechanical and electrical issues.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely, depending on the OCR quality of the original scan.
Print Quality
Quality:
Variable (dependent on the scan quality of the original document).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Type:
Wankel Rotary
Displacement Liter:
1.1 L (12A) for RX-2, 1.1 L (12A) and 1.3 L (13B) for RX-3
Performance
Horsepower 12A:
Approx. 110-130 hp (depending on variant and emissions controls)
Torque 12A:
Approx. 110-130 lb-ft (depending on variant)
Horsepower 13B:
Approx. 135-145 hp (depending on variant)
Torque 13B:
Approx. 130-150 lb-ft (depending on variant)
Fuel System
Carburetion:
Single-barrel or twin-barrel Zenith Stromberg, Hitachi, or Mikuni carburetors.
Fuel Type:
Unleaded Gasoline (Octane rating as specified by Mazda, typically high)
Cooling System
Type:
Water-cooled, with a dedicated rotary engine cooling system design (often with multiple thermostats).
Lubrication
Oil System:
Rotary engines require a specific oil injection system (REI) for apex seals, in addition to the sump oil.
Rotor Design
Rotor Housing Material:
Chrome-plated housing or cast iron with special coatings.
Rotary Specifics
Apex Seals:
Critical wear item, manual covers inspection and replacement procedures.
🔧 Transmission
Standard
Type Rx2:
4-speed manual
Type Rx3:
4-speed manual, 5-speed manual
Optional
Type Rx2:
3-speed automatic
Type Rx3:
3-speed automatic
Features
Fluid Type:
API GL-4 gear oil (specific viscosity to be confirmed in manual, likely 75W-90 or 80W-90)
Clutch System
Type:
Dry single-plate, hydraulically operated
📐 Dimensions
Exterior
Rx2 Length Mm:
Approx. 4,000 - 4,100 mm
Rx2 Width Mm:
Approx. 1,550 - 1,600 mm
Rx2 Height Mm:
Approx. 1,350 - 1,400 mm
Rx3 Length Mm:
Approx. 3,900 - 4,050 mm
Rx3 Width Mm:
Approx. 1,560 - 1,600 mm
Rx3 Height Mm:
Approx. 1,340 - 1,380 mm
Wheelbase Mm
Rx2:
Approx. 2,400 mm
Rx3:
Approx. 2,320 - 2,360 mm
Weights
Curb Weight Kg:
Approx. 950 - 1,100 kg (varies by model and specification)
Gross Vehicle Weight Kg:
Not typically specified in detail for this era but can be inferred from payload capacity.
Wheel Bolt Pattern:
4x110 mm
Tire Sizes:
Common sizes include 165 SR 13, 175/70 HR 13, 185/70 SR 13. Specific sizes depend on trim and factory options.
🛡️ Safety Features
Ratings
Era Safety Standards:
As per 1970s automotive safety standards. No modern crash test ratings apply.
Active Features
Braking System:
Front disc brakes, rear drum brakes. Power assist may be optional on some trims.
Parking Brake:
Mechanical, acting on rear wheels.
Passive Features
Seatbelts:
Lap belts standard, 3-point belts optional or standard on higher trims/later models.
Body Construction:
Unitary body construction, with crumple zones and safety cage design typical of the era.
Steering Column:
Collapsible steering column (design varies by year and market).
💡 Technology Features
Infotainment
Era Entertainment System:
Basic AM/FM radio, optional AM/FM with 8-track player or cassette player on higher trims or later models.
Driver Assistance
Active Safety Features:
Limited to basic safety engineering of the era. No electronic stability control, ABS, or traction control.
Passive Safety Features:
Collapsible steering column, safety glass, basic body structure reinforcement.
Connectivity
Connectivity Options:
N/A for this era. No onboard computers or digital connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000 - 5,000 miles or 6 months, whichever comes first. Manual will specify exact interval and oil type.
Spark Plug Replacement:
Intervals vary for rotary plugs; manual provides specifics.
Coolant Flush:
Typically every 2 years or 30,000 miles, but specific rotary cooling system recommendations apply.
Ignition Timing Check:
Recommended at regular service intervals, especially if performance issues arise.
Fluid Specifications
Engine Oil Type:
Mazda specifically recommended API SE, SF rated oils. Viscosity like 10W-30 or 10W-40 would be common. Crucially, it must be suitable for rotary engines, which may have different additive packages than standard automotive oils of the era.
Coolant Type:
Ethylene glycol-based antifreeze, mixed with distilled water (typically 50/50 ratio).
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Type:
Manual: Gear oil API GL-4. Automatic: DEXRON II or equivalent.
Known Issues
Apex Seal Wear:
The most common and critical issue. Symptoms include loss of compression, increased oil consumption, rough idle, and difficulty starting. Requires engine rebuild.
Oil Seal Failure:
Corner seals and side seals can degrade, leading to oil leaks and internal damage.
Carburetor Issues:
Wear and tear on carburetors can lead to idle instability, poor fuel economy, and tuning difficulties.
Cooling System Performance:
Rotary engines run hotter and require a well-maintained cooling system. Overheating can exacerbate apex seal wear.
Ignition System:
Points and condenser ignition systems require regular maintenance. Distributor wear can affect timing.
Part Numbers
Example Oil Filter:
Specific part numbers would be in the manual, but aftermarket equivalents exist (e.g., Fram PH series, Wix 51049, Mann W 712/20).
📚 Vehicle History
Brand Heritage
Rotary Pioneering:
Mazda's commitment to the rotary engine began with the Cosmo Sport and continued with mass-produced models like the RX-2 and RX-3, defining their performance image.
Model Evolution
Rx2 Introduction:
Introduced in 1970 as the Mazda Capella Rotary (RX-2 in export markets). Available as a 2-door coupe and 4-door sedan.
Rx3 Introduction:
Introduced in 1971 as the Mazda Savanna Rotary (RX-3 in export markets). Offered in coupe and wagon (estate) body styles, with a sportier focus.
Updates And Facelifts:
Both models received minor styling updates and engine enhancements throughout their production runs, including chassis code variations reflecting these changes.
Production End
Production Years:
RX-2: 1970-1978 (market dependent, often superseded by RX-4/RX-5 later). RX-3: 1971-1978 (often superseded by Mazda MAZDA ROADSTER Coupe in some markets).
Motorsport Legacy
Racing History:
The RX-2 and RX-3, particularly the RX-3, were successful in various motorsport disciplines, including circuit racing and rallying, showcasing the durability and performance of the rotary engine.
🏆 Awards & Recognition
Recognitions
Rotary Engine Impact:
Mazda's rotary engines, showcased in models like the RX-2 and RX-3, were revolutionary and earned significant recognition for innovation and performance in their time.
Ratings
Road Test Period Accolades:
Contemporary road tests praised the smooth power delivery, handling, and sporty aesthetics of the RX-2 and RX-3, often highlighting their unique appeal against conventional piston-engined rivals.
Certifications
Manufacturing Standards:
Built to Mazda's Japanese manufacturing standards of the period.
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