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1970 Mazda RX-2 Service And Repair Manual

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🏷️ Basic Information Identification Make: Mazda Model: RX-2 Year: 1970 Codes Chassis Code Prefix: S102A Generation Generation Designation: First Generation (A02) 👋 Introduction Market Position Target Audience: Mazda RX-2 owners, enthusiasts, mechanics, restoration specialists Competitive Analysis Manual Superiority: Factory original data is far superior to generic repair guides, offering precise specifications and procedures Key Features Format Advantage: Single, easy-to-use PDF manual, eliminating the need to search multiple physical books Usability: Printable pages allow users to take only necessary information to the garage or workshop Zoom Capability: Ability to zoom in on diagrams and illustrations for enhanced detail and printing 📋 Manual Details Coverage Areas Overall Scope: Comprehensive A-Z repair and service Page Count Estimated Pages: Extensive (not specified, but described as complete) Manual Type Type: Factory Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine repair, rebuild, tuning, specifications Rotary Engine Specifics: Detailed information on the Mazda Wankel rotary engine, including apex seals, rotor housings, and lubrication Fuel System: Carburetor service, fuel pump, lines, and specifications Ignition System: Distributor, spark plugs, ignition timing, coil, and wiring Cooling System: Radiator, water pump, thermostat, coolant specifications Lubrication System: Oil pump, oil cooler, lubrication points, oil specifications Transmission Manual: Clutch, gearbox overhaul, gear ratios, fluid specifications Transmission Automatic: Automatic transmission service, adjustments, fluid type Drivetrain: Propeller shaft, universal joints, differential, axles, wheel bearings Suspension Front: MacPherson struts, control arms, ball joints, bushings, alignment specifications Suspension Rear: Leaf springs, shock absorbers, trailing arms, alignment specifications Steering System: Steering box, tie rods, steering column, power steering components and service Brake System Front: Disc brakes, caliper service, pads, rotors, brake fluid specifications Brake System Rear: Drum brakes, wheel cylinders, brake shoes, adjustment, brake fluid specifications Parking Brake: Mechanism inspection and adjustment Electrical System: Charging system (alternator/generator), starting system (starter motor), battery specifications Lighting System: Headlights, taillights, turn signals, interior lighting Instrumentation: Speedometer, tachometer, gauges, warning lights Wipers Washers: Wiper motor, linkage, washer pump, fluid HVAC System: Heating and ventilation system components and service (Air Conditioning likely dealer/dealer installed option for this era) Body And Trim: Door mechanisms, window regulators, interior trim removal and installation Glass And Mirrors: Windshield, side glass, mirrors Emission Control: Early emission control systems, PCV valve, air injection Procedures Included Maintenance Tasks: Oil changes, filter replacements, spark plug replacement, lubrication, fluid checks and changes Troubleshooting: Diagnostic procedures for common issues, symptom analysis Repair Procedures: Step-by-step instructions for all major component overhauls and replacements Diagnostics: Wiring schematics for diagnosing electrical faults Rebuilds: Detailed procedures for engine and transmission rebuilds Technical Depth Depth Level: Factory-level detail for professional technicians and advanced DIYers Diagrams Illustrations: Abundant, clear diagrams and illustrations for component identification and assembly Schematics: Complete electrical wiring schematics for all vehicle systems Specifications: Detailed torque specifications, clearances, and measurement data 📊 Manual Specifications File Format Digital File Type: PDF Print Quality Printability: All pages printable at original quality Binding Type Digital Format Advantage: No physical binding; easily printable and searchable Paper Type Digital Format Advantage 2: No degradation from grease or wear; can be stored digitally ⚙️ Engine Specifications Primary Engine Engine Type: Mazda Wankel Rotary (12A) Engine Displacement Cc: 1146 cc (2 x 573 cc rotors) Engine Designation: 12A Performance Estimated Horsepower: 120 hp @ 6500 rpm (approximate, depending on market and emissions equipment) Estimated Torque: 118 lb-ft @ 3500 rpm (approximate) Fuel System Fuel Delivery: Twin-choke downdraft carburetor (e.g., Hitachi or Mikuni) Fuel Type: Unleaded gasoline (91 RON or higher recommended) Cooling System Coolant Type: Ethylene glycol-based antifreeze (50/50 mix with distilled water) Lubrication System Engine Oil Type: API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check specific manual recommendations for rotary engines) Oil Capacity Liters: Approximately 5.0-5.5 liters (including oil cooler) 🔧 Transmission Standard Transmission Type: 4-speed manual Optional Transmission Type 2: 3-speed automatic (Koyo) Features Clutch Type: Dry single-plate diaphragm spring Manual Transmission Fluid: API GL-4, SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron II or equivalent 📐 Dimensions Exterior Wheelbase Mm: 2500 mm (98.4 in) Length Mm: 4280 mm (168.5 in) Width Mm: 1650 mm (65.0 in) Height Mm: 1370 mm (53.9 in) Weights Curb Weight Kg: 1080 kg (2380 lbs) (approximate, depending on trim and options) 🛡️ Safety Features Ratings Crash Safety Era: Safety standards of the early 1970s; no modern crash test ratings available Active Features Braking System: Front disc brakes, rear drum brakes Steering Type: Recirculating ball steering (optional power steering) Passive Features Seat Belts: Standard front seat belts (lap belts for early production, likely three-point optional) Body Construction: Unit-body construction with crumple zones (basic for the era) 💡 Technology Features Infotainment Audio System: Factory AM/FM radio (optional, likely dealer-installed) Driver Assistance Driver Assistance Features: None typically present for this era 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or...
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1970 Mazda RX-2 Service And Repair Manual
🏷️ Basic Information
Identification
Make:
Mazda
Model:
RX-2
Year:
1970
Codes
Chassis Code Prefix:
S102A
Generation
Generation Designation:
First Generation (A02)
👋 Introduction
Market Position
Target Audience:
Mazda RX-2 owners, enthusiasts, mechanics, restoration specialists
Competitive Analysis
Manual Superiority:
Factory original data is far superior to generic repair guides, offering precise specifications and procedures
Key Features
Format Advantage:
Single, easy-to-use PDF manual, eliminating the need to search multiple physical books
Usability:
Printable pages allow users to take only necessary information to the garage or workshop
Zoom Capability:
Ability to zoom in on diagrams and illustrations for enhanced detail and printing
📋 Manual Details
Coverage Areas
Overall Scope:
Comprehensive A-Z repair and service
Page Count
Estimated Pages:
Extensive (not specified, but described as complete)
Manual Type
Type:
Factory Service and Repair Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine repair, rebuild, tuning, specifications
Rotary Engine Specifics:
Detailed information on the Mazda Wankel rotary engine, including apex seals, rotor housings, and lubrication
Fuel System:
Carburetor service, fuel pump, lines, and specifications
Ignition System:
Distributor, spark plugs, ignition timing, coil, and wiring
Cooling System:
Radiator, water pump, thermostat, coolant specifications
Lubrication System:
Oil pump, oil cooler, lubrication points, oil specifications
Transmission Manual:
Clutch, gearbox overhaul, gear ratios, fluid specifications
Transmission Automatic:
Automatic transmission service, adjustments, fluid type
Drivetrain:
Propeller shaft, universal joints, differential, axles, wheel bearings
Suspension Front:
MacPherson struts, control arms, ball joints, bushings, alignment specifications
Suspension Rear:
Leaf springs, shock absorbers, trailing arms, alignment specifications
Steering System:
Steering box, tie rods, steering column, power steering components and service
Brake System Front:
Disc brakes, caliper service, pads, rotors, brake fluid specifications
Brake System Rear:
Drum brakes, wheel cylinders, brake shoes, adjustment, brake fluid specifications
Parking Brake:
Mechanism inspection and adjustment
Electrical System:
Charging system (alternator/generator), starting system (starter motor), battery specifications
Lighting System:
Headlights, taillights, turn signals, interior lighting
Instrumentation:
Speedometer, tachometer, gauges, warning lights
Wipers Washers:
Wiper motor, linkage, washer pump, fluid
HVAC System:
Heating and ventilation system components and service (Air Conditioning likely dealer/dealer installed option for this era)
Body And Trim:
Door mechanisms, window regulators, interior trim removal and installation
Glass And Mirrors:
Windshield, side glass, mirrors
Emission Control:
Early emission control systems, PCV valve, air injection
Procedures Included
Maintenance Tasks:
Oil changes, filter replacements, spark plug replacement, lubrication, fluid checks and changes
Troubleshooting:
Diagnostic procedures for common issues, symptom analysis
Repair Procedures:
Step-by-step instructions for all major component overhauls and replacements
Diagnostics:
Wiring schematics for diagnosing electrical faults
Rebuilds:
Detailed procedures for engine and transmission rebuilds
Technical Depth
Depth Level:
Factory-level detail for professional technicians and advanced DIYers
Diagrams Illustrations:
Abundant, clear diagrams and illustrations for component identification and assembly
Schematics:
Complete electrical wiring schematics for all vehicle systems
Specifications:
Detailed torque specifications, clearances, and measurement data
📊 Manual Specifications
File Format
Digital File Type:
PDF
Print Quality
Printability:
All pages printable at original quality
Binding Type
Digital Format Advantage:
No physical binding; easily printable and searchable
Paper Type
Digital Format Advantage 2:
No degradation from grease or wear; can be stored digitally
⚙️ Engine Specifications
Primary Engine
Engine Type:
Mazda Wankel Rotary (12A)
Engine Displacement Cc:
1146 cc (2 x 573 cc rotors)
Engine Designation:
12A
Performance
Estimated Horsepower:
120 hp @ 6500 rpm (approximate, depending on market and emissions equipment)
Estimated Torque:
118 lb-ft @ 3500 rpm (approximate)
Fuel System
Fuel Delivery:
Twin-choke downdraft carburetor (e.g., Hitachi or Mikuni)
Fuel Type:
Unleaded gasoline (91 RON or higher recommended)
Cooling System
Coolant Type:
Ethylene glycol-based antifreeze (50/50 mix with distilled water)
Lubrication System
Engine Oil Type:
API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check specific manual recommendations for rotary engines)
Oil Capacity Liters:
Approximately 5.0-5.5 liters (including oil cooler)
🔧 Transmission
Standard
Transmission Type:
4-speed manual
Optional
Transmission Type 2:
3-speed automatic (Koyo)
Features
Clutch Type:
Dry single-plate diaphragm spring
Manual Transmission Fluid:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron II or equivalent
📐 Dimensions
Exterior
Wheelbase Mm:
2500 mm (98.4 in)
Length Mm:
4280 mm (168.5 in)
Width Mm:
1650 mm (65.0 in)
Height Mm:
1370 mm (53.9 in)
Weights
Curb Weight Kg:
1080 kg (2380 lbs) (approximate, depending on trim and options)
🛡️ Safety Features
Ratings
Crash Safety Era:
Safety standards of the early 1970s; no modern crash test ratings available
Active Features
Braking System:
Front disc brakes, rear drum brakes
Steering Type:
Recirculating ball steering (optional power steering)
Passive Features
Seat Belts:
Standard front seat belts (lap belts for early production, likely three-point optional)
Body Construction:
Unit-body construction with crumple zones (basic for the era)
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM radio (optional, likely dealer-installed)
Driver Assistance
Driver Assistance Features:
None typically present for this era
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles or 6 months (consult manual for specific rotary recommendations)
Spark Plug Replacement:
Refer to manual; rotary spark plugs have specific maintenance needs
Coolant Flush:
Every 24,000 miles or 24 months
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (check manual for exact specification)
Power Steering Fluid:
ATF Dexron II or equivalent
Known Issues
Rotary Engine Wear:
Apex seal wear is a common concern in older rotary engines; proper maintenance and oil injection are critical
Carburetor Tuning:
Carburetors can require frequent adjustment due to age and wear
Cooling System Leaks:
Older cooling system components (hoses, radiator) are prone to leaks
📚 Vehicle History
Brand Heritage
Mazda Rotary Pioneer:
Mazda was a pioneer in rotary engine technology, beginning with the Cosmo Sport
Model Evolution
Rx2 Positioning:
The RX-2 (Capella Rotary in Japan) was a key model in Mazda's early rotary lineup, bridging the gap between the Cosmo and RX-3
Production
Production Years Global:
1970-1978
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rotary Engine Recognition:
The Mazda rotary engine itself received significant acclaim for its smoothness and unique engineering
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