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1974 Mazda RX-4 Service and Repair Manual

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Basic Information Identification Make: Mazda Model: RX-4 Year: 1974 Product Name: 1974 Mazda RX-4 Service and Repair Manual Codes Chassis Codes: LA2 Engine Codes: Mazda 12A (Rotary) Introduction Market Position...
Type: Cars
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Sku: 521209
Tags: Mazda Misc
1974 Mazda RX-4 Service and Repair Manual
Basic Information
Identification
Make: Mazda
Model: RX-4
Year: 1974
Product Name: 1974 Mazda RX-4 Service and Repair Manual
Codes
Chassis Codes: LA2
Engine Codes: Mazda 12A (Rotary)
Introduction
Market Position
Market Segment: Compact sports coupe/sedan, positioned as a stylish and performance-oriented vehicle with unique rotary engine technology.
Competitive Analysis
Key Competitors: Datsun 240Z, Toyota Celica, Ford Capri, various European sporty coupes of the era.
Key Features
Unique Selling Proposition: Mazda's revolutionary Wankel rotary engine, offering a compact, smooth, and high-revving alternative to conventional piston engines. Distinctive styling.
Manual Value Proposition
Technician Grade Info: Exact same manual used by dealership technicians, providing unparalleled accuracy and completeness for maintenance, diagnosis, and repair.
Specificity: Vehicle-specific information, not generic repair data, ensuring correct procedures and specifications for the 1974 RX-4.
Manual Details
Coverage Areas
Coverage Scope: All models and all repairs A-Z
Page Count
Page Count: Detailed, extensive (specific page count not provided in product info, but described as comprehensive for technicians)
Manual Type
Manual Type: Factory Service Manual / Repair Manual
Language
Language: English
Format
Format: Print (implied by technician use and comprehensive nature)
Manual Coverage
Systems Covered
Engine Systems: Rotary engine (12A), lubrication, cooling, fuel injection (if applicable for 1974, though carburetors were more common), ignition, exhaust, emissions control
Transmission Systems: Manual transmission, automatic transmission (if equipped), clutch, drivetrain, driveshafts, rear axle
Chassis Systems: Suspension (front and rear), steering system, braking system (hydraulic, disc/drum configurations), wheels, tires
Electrical Systems: Wiring diagrams, charging system (alternator), starting system, lighting, instrumentation, accessories, fuses, relays
Body And Trim: Body panels, doors, glass, interior trim, bumpers, chassis lubrication points
Procedures Included
Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication, tune-ups
Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, specific repair procedures for common faults
Repair Procedures: Engine rebuilds, transmission overhauls, brake caliper service, electrical component replacement, body repair techniques
Adjustment Procedures: Ignition timing, carburetor adjustments, clutch adjustment, brake shoe adjustment
Technical Depth
Diagnostic Level: Advanced diagnostics, component testing, specifications for troubleshooting
Rebuild Level: Complete engine and transmission rebuild procedures, component disassembly and reassembly with torque specifications
Specification Detail: Comprehensive technical data, including tolerances, clearances, pressures, and electrical specifications
Manual Specifications
File Format
File Format Type: Print
Print Quality
Print Quality: High-quality factory printing (assumed)
Binding Type
Binding Type: Stapled or perfect bound (typical for factory manuals)
Paper Type
Paper Type: Durable, glossy or matte paper stock (typical for workshop manuals)
Engine Specifications
Primary Engine
Engine Type: Rotary (Wankel)
Engine Code: Mazda 12A
Displacement: 1146 cc (equivalent rotary displacement)
Rotor Housing Shape: Epitrochoid
Performance
Horsepower: Approx. 100-110 hp (SAE Gross) depending on specific tuning and market.
Torque: Approx. 110-120 lb-ft (SAE Gross) depending on specific tuning and market.
Redline: Approx. 7000 RPM
Fuel System
Fuel Delivery: Two downdraft carburetors (e.g., Hitachi, Mikuni)
Fuel Type: Unleaded gasoline (required for emissions equipment, though leaded was still prevalent)
Ignition System
Ignition Type: Distributor-based, dual ignition system (two spark plugs per rotor housing)
Cooling System
Cooling Method: Water-cooled (with recirculating oil for apex seals)
Lubrication System
Oil Type: Specific rotary engine oil blend (e.g., SAE 20W-50, often with API SF or SG rating, depending on manual specification). Crucial for apex seal lubrication. Manual will specify exact type and quantity.
Oil Capacity: Approx. 5-6 quarts (including oil cooler and filter). Exact specification in manual.
Transmission
Standard Transmission
Type: 4-speed manual
Optional Transmission
Type: 3-speed automatic (e.g., Mazda 'JATCO' 3N71B)
Features
Clutch Type: Single dry plate (for manual)
Transmission Fluid Type: Dexron II or equivalent automatic transmission fluid (for automatic); Gear oil GL-4 SAE 80W-90 for manual. Manual will specify exact type and capacity.
Dimensions
Exterior
Wheelbase: Approx. 98.4 inches (2500 mm)
Length: Approx. 168.5 inches (4280 mm)
Width: Approx. 65.4 inches (1660 mm)
Height: Approx. 51.6 inches (1310 mm)
Weights
Curb Weight: Approx. 2200-2400 lbs (1000-1100 kg) depending on body style and equipment.
Wheels And Tires
Wheel Size: 13-inch or 14-inch steel wheels with hubcaps.
Tire Sizes: Commonly 175/70R13, 185/70R13, or 185/70R14. Manual will confirm original equipment sizes.
Bolt Pattern: 4x114.3 mm (4x4.5 inches)
Safety Features
Ratings
Crash Test Data: Limited official crash test data available for this era and specific model from major agencies. Manual will focus on mechanical safety systems.
Active Features
Braking System: Front disc brakes, rear drum brakes. Dual hydraulic circuits for safety. Manual details system checks and service.
Steering System: Recirculating ball steering. Manual covers linkage checks, adjustment, and fluid replacement (if power steering equipped).
Passive Features
Seat Belts: Lap and shoulder belts (front), lap belts (rear) as standard equipment. Manual covers inspection and adjustment.
Body Structure: Unitized body construction with integrated safety cage elements.
Technology Features
Infotainment
Audio System: Basic AM/FM radio with analog tuning, potentially with a single speaker. Manual covers removal, installation, and basic troubleshooting of radio components.
Driver Assistance
Gauges And Instruments: Analog gauges for speedometer, tachometer (rotary engines have unique tachometer characteristics), fuel level, coolant temperature, and oil pressure. Manual details instrument cluster removal and repair.
Connectivity
Vintage Tech: Minimal connectivity features typical of the era. Focus is on mechanical and electrical systems for operational integrity.
Maintenance
Service Intervals
Oil Change: Typically every 3,000 miles or 3 months. Manual will provide precise recommendations, especially considering rotary engine oil consumption.
Spark Plug Replacement: Refer to manual for specific mileage. Rotary engines use specific spark plug types and require precise gap settings.
Filter Replacement: Oil filter: With every oil change. Air filter: Per manual recommendations (e.g., every 12,000-15,000 miles).
Timing Belt Chain: Rotary engines do not have traditional timing belts or chains; they use internal timing gears. Manual will cover inspection of rotating elements and associated components.
Fluid Specifications
Engine Oil: Specific rotary engine oil blend, SAE 20W-50 (likely). Refer to manual for exact API rating and quantity.
Coolant: Ethylene glycol-based antifreeze, 50/50 mix with distilled water. Manual will specify type and capacity.
Brake Fluid: DOT 3 or DOT 4 hydraulic brake fluid. Manual will specify type and capacity for the reservoir.
Transmission Fluid: Manual: GL-4 SAE 80W-90 gear oil. Automatic: Dexron II or equivalent ATF. Manual will specify exact type and capacity.
Known Issues
Rotary Engine Apex Seals: Wear on apex seals is a common concern in high-mileage rotary engines, leading to loss of compression and power. The manual details diagnostic procedures and replacement.
Carburetor Issues: Carburetors can require frequent adjustment and rebuilding due to their complexity and sensitivity to fuel quality and intake air conditions. Manual provides adjustment and overhaul procedures.
Oil Consumption: Rotary engines naturally consume some oil as part of their lubrication system. Excessive consumption may indicate seal wear. Manual explains normal vs. abnormal consumption.
Cooling System Overheating: Overheating can be an issue if the cooling system (radiator, water pump, thermostat) is not maintained. The manual details inspection and replacement of cooling system components.
Vehicle History
Brand Heritage
Mazda Rotary Development: Mazda's commitment to the Wankel rotary engine began in the 1960s, leading to innovations like the Cosmo and R100, culminating in the RX series.
Model Evolution
Predecessors: Mazda R100 (Familia Rotary)
Successors: Mazda RX-5 (SA22C, later RX-7)
Production
Production Years: 1972-1977
Manufacturing Location: Japan
Body Styles
Available Styles: Coupe, Sedan, Hardtop Coupe
Awards & Recognition
Recognitions
Rotary Engine Recognition: The Wankel rotary engine itself received considerable attention and awards for innovation during its development and early adoption by Mazda.
Ratings
Period Reviews: The RX-4 was generally well-received for its unique powertrain, sporty handling, and stylish design in period reviews. Specific awards are less common than overall positive critical reception.
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