Suzuki CERVO SC100 Full Service & Repair Manual 1977-1982
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🏷️ Basic Information Identification Make: Suzuki Model: Cervo Model Code: SC100 Production Years Covered: 1977-1982 Codes Manual Product Name: Suzuki CERVO SC100 Full Service & Repair Manual 1977-1982 👋 Introduction Market Position Vehicle Segment: Subcompact, Kei car class (in Japan) Target Audience: Enthusiasts, DIY mechanics, classic car owners of the Suzuki Cervo SC100 Competitive Analysis Key Competitors Era: Daihatsu Fellow Max, Mitsubishi Minica, Honda Life Key Features Manual Value Proposition: Comprehensive, lifetime access, professional-grade information for DIY repairs and maintenance Vehicle Design Philosophy: Compact, economical, and practical urban transport 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Workshop Manual Geographic Scope: Global (assumed, based on typical service manual coverage) Page Count Estimated Page Count: Hundreds of pages (specific count not provided, but described as 'very detailed') Manual Type Type: Factory Service Repair Workshop Manual Content Focus: All repairs, servicing, and troubleshooting procedures Language Primary Language: English (implied by product description and common industry practice for these manuals) Format Delivery Method: Instant Download File Format: PDF Device Compatibility: Computers (Windows & MAC), Tablets, Smartphones Licensing Usage License: Lifetime use, no expiry, no renewal fees Multi Device Usage: Yes, usable on multiple computers/devices Version Type: Full, unlimited version 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Lubrication System, Cooling System, Exhaust System Drivetrain: Transmission (Manual), Clutch, Drive Axles, Differential Chassis: Suspension (Front & Rear), Steering System, Brakes (Hydraulic System, Parking Brake) Electrical: Ignition System, Starting System, Charging System, Lighting System, Instrumentation, Wiring Diagrams Body: Body Panels, Doors, Glass, Interior Trim, Seats, Bumpers HVAC: Heating System, Ventilation (Air Conditioning likely not standard or covered if present) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Tune-ups, Inspections Repair: Component Removal and Installation, Overhauls, Adjustments, Replacement Troubleshooting: Diagnostic procedures, symptom-based fault finding, common problems and solutions Diagnostics: Engine diagnostics, electrical system diagnostics, braking system diagnostics Technical Depth Depth Level: Comprehensive (from basic servicing to complete rebuilds) Diagrams Detail: Hundreds of detailed photos and exploded diagrams Instruction Style: Step-by-step instructions for professional mechanics and technicians 📊 Manual Specifications File Format File Type: PDF Searchable Text: Likely searchable text within PDF (standard for professional manuals) Print Quality Printability: Printable (single pages or entire manual) Binding Type Binding Type Digital: Not applicable (digital download) Paper Type Paper Type Digital: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Code: F5A (Common for Suzuki models of this era, exact code for SC100 may vary slightly but F5A is representative) Engine Type: Inline 3-cylinder, 4-stroke, naturally aspirated Displacement: 535 cc (or 543 cc depending on specific variant) Bore X Stroke: Approx. 68.0 mm x 70.0 mm (for 535cc F5A) Compression Ratio: Approx. 8.5:1 or 9.0:1 (varies by market and specific engine tune) Performance Horsepower: Approx. 28-32 PS (27-32 hp) @ 6000-6500 rpm Torque: Approx. 4.2-4.5 kgf·m (41-44 Nm) @ 4500-5000 rpm Fuel System Fuel Delivery: Carburetor (typically a single downdraft carburetor) Fuel Type: Unleaded Gasoline (87 octane or higher recommended) Cooling System Cooling Method: Water-cooled Lubrication Oil Capacity: Approx. 2.5 - 3.0 Liters (with filter change) Engine Components Valvetrain: SOHC (Single Overhead Camshaft), 2 valves per cylinder 🔧 Transmission Standard Transmission Type: 4-speed Manual Optional Transmission Type Optional: 3-speed Automatic (less common, but possible option) Features Drive Layout: Rear-Wheel Drive (RWD) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil Fluid Capacities Manual Transmission Capacity: Approx. 1.5 - 1.8 Liters 📐 Dimensions Exterior Length: Approx. 2,995 mm (within Kei car regulations for the era) Width: Approx. 1,295 mm (within Kei car regulations for the era) Height: Approx. 1,315 mm Wheelbase: Approx. 1,840 mm Weights Curb Weight: Approx. 550 - 600 kg Gross Vehicle Weight Rating: Approx. 850 kg 🛡️ Safety Features Ratings Crash Test Ratings: Not applicable for the era and vehicle segment; safety features were basic. Active Features Active Safety Features: Four-wheel hydraulic drum brakes (front discs may be optional on later/higher trims) Passive Features Passive Safety Features: Seat belts (likely lap belts in front, lap belts in rear) 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio (optional), manual fan for ventilation Driver Assistance Driver Assistance Features: None (standard for this era and segment) Connectivity Connectivity Features: None 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 km or 6 months (typical for the era) Air Filter Replacement: Every 10,000-15,000 km or annually Spark Plug Replacement: Every 20,000-30,000 km (depending on type and condition) Fluid Specifications Engine Oil Specification: API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check manual for exact spec) Coolant Specification: Ethylene Glycol-based coolant (50/50 mix with distilled water recommended) Brake Fluid Specification: DOT 3 or DOT 4 (refer to manual for specific type) Known Issues Common Problems: Carburetor gumming/wear, ignition system component failure (points, condenser, coil), rust and corrosion (especially chassis and body panels), exhaust system leaks, cooling system component wear (radiator, hoses,...
Component Removal and Installation, Overhauls, Adjustments, Replacement
Troubleshooting:
Diagnostic procedures, symptom-based fault finding, common problems and solutions
Diagnostics:
Engine diagnostics, electrical system diagnostics, braking system diagnostics
Technical Depth
Depth Level:
Comprehensive (from basic servicing to complete rebuilds)
Diagrams Detail:
Hundreds of detailed photos and exploded diagrams
Instruction Style:
Step-by-step instructions for professional mechanics and technicians
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Likely searchable text within PDF (standard for professional manuals)
Print Quality
Printability:
Printable (single pages or entire manual)
Binding Type
Binding Type Digital:
Not applicable (digital download)
Paper Type
Paper Type Digital:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
F5A (Common for Suzuki models of this era, exact code for SC100 may vary slightly but F5A is representative)
Engine Type:
Inline 3-cylinder, 4-stroke, naturally aspirated
Displacement:
535 cc (or 543 cc depending on specific variant)
Bore X Stroke:
Approx. 68.0 mm x 70.0 mm (for 535cc F5A)
Compression Ratio:
Approx. 8.5:1 or 9.0:1 (varies by market and specific engine tune)
Performance
Horsepower:
Approx. 28-32 PS (27-32 hp) @ 6000-6500 rpm
Torque:
Approx. 4.2-4.5 kgf·m (41-44 Nm) @ 4500-5000 rpm
Fuel System
Fuel Delivery:
Carburetor (typically a single downdraft carburetor)
Fuel Type:
Unleaded Gasoline (87 octane or higher recommended)
Cooling System
Cooling Method:
Water-cooled
Lubrication
Oil Capacity:
Approx. 2.5 - 3.0 Liters (with filter change)
Engine Components
Valvetrain:
SOHC (Single Overhead Camshaft), 2 valves per cylinder
🔧 Transmission
Standard
Transmission Type:
4-speed Manual
Optional
Transmission Type Optional:
3-speed Automatic (less common, but possible option)
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil
Fluid Capacities
Manual Transmission Capacity:
Approx. 1.5 - 1.8 Liters
📐 Dimensions
Exterior
Length:
Approx. 2,995 mm (within Kei car regulations for the era)
Width:
Approx. 1,295 mm (within Kei car regulations for the era)
Height:
Approx. 1,315 mm
Wheelbase:
Approx. 1,840 mm
Weights
Curb Weight:
Approx. 550 - 600 kg
Gross Vehicle Weight Rating:
Approx. 850 kg
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for the era and vehicle segment; safety features were basic.
Active Features
Active Safety Features:
Four-wheel hydraulic drum brakes (front discs may be optional on later/higher trims)
Passive Features
Passive Safety Features:
Seat belts (likely lap belts in front, lap belts in rear)
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio (optional), manual fan for ventilation
Driver Assistance
Driver Assistance Features:
None (standard for this era and segment)
Connectivity
Connectivity Features:
None
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000 km or 6 months (typical for the era)
Air Filter Replacement:
Every 10,000-15,000 km or annually
Spark Plug Replacement:
Every 20,000-30,000 km (depending on type and condition)
Fluid Specifications
Engine Oil Specification:
API SG/SH or equivalent, SAE 10W-30 or 10W-40 (check manual for exact spec)
Coolant Specification:
Ethylene Glycol-based coolant (50/50 mix with distilled water recommended)
Brake Fluid Specification:
DOT 3 or DOT 4 (refer to manual for specific type)
Known Issues
Common Problems:
Carburetor gumming/wear, ignition system component failure (points, condenser, coil), rust and corrosion (especially chassis and body panels), exhaust system leaks, cooling system component wear (radiator, hoses, water pump)
Common Issues Mitigation
Preventive Measures:
Regular tune-ups, thorough rust proofing, coolant system flushing, fuel system cleaning, checking electrical connections
📚 Vehicle History
Brand Heritage
Brand Origin:
Suzuki Motor Corporation, Japan
Model Evolution
Previous Generation:
Suzuki Fronte (The Cervo was a distinct model, but shared lineage with Suzuki's compact car development)
Design Language:
Distinctive, often coupe-like styling for its class, with a focus on aerodynamic efficiency for its time.
Production
Manufacturing Location:
Japan
Production Period:
1977-1982 (for the SC100 model)
🏆 Awards & Recognition
Recognitions
Industry Recognition:
Not specifically noted for awards, but was a successful model within its niche in Japan.