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1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: LT125 QuadRunner Vehicle Type: All-Terrain Vehicle (ATV) Product Name: 1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual 👋 Introduction Market Position Market Niche: Essential resource for owners and mechanics of the Suzuki LT125 QuadRunner, a popular utility and recreational ATV of its era. Value Proposition Key Selling Points: Instant download, no shipping, lifetime replacement policy, user-friendly PDF format, comprehensive coverage. Competitive Analysis Advantage Over Print: Provides immediate access for on-trail or on-site repairs, eliminates risk of damaging physical manuals with grease and dirt, cost-effective. Key Features Accessibility: Designed for ease of use by both novice mechanics and experienced technicians, with clear instructions and diagrams. 📋 Manual Details Coverage Covered Years: 1983, 1984, 1985, 1986, 1987 Vehicle Coverage Detail: Specific to Suzuki LT125 QuadRunner models manufactured between 1983 and 1987, covering all variations sold during these years. Format Format: Downloadable PDF File Type: Plain PDF, no zip files Language: English Type Manual Type: Repair Manual, Service Manual, Workshop Manual Additional Manuals Available: Owner's Manuals, Parts Catalogs 📖 Manual Coverage Systems Systems Covered: General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting Electrical Components Covered: Wiring diagrams, lighting, ignition system, charging system, starter motor, switches, fuses. Chassis Components Covered: Frame, suspension (front and rear shocks), steering mechanism, wheels, tires, brakes. Procedures Procedures Included: Repair, Service, Routine Maintenance, Troubleshooting, Part Look-up Engine Repair Procedures: Complete engine disassembly, inspection, repair, and reassembly instructions, including piston, rings, cylinder, crankshaft, valve train, and gasket replacement. Transmission Repair Procedures: Detailed steps for transmission disassembly, gear inspection, bearing replacement, clutch service, and reassembly. Carburetor Service: Includes disassembly, cleaning, rebuilding, jetting specifications, and adjustment procedures for the Mikuni carburetor. Depth Technical Depth: Comprehensive repair and service information for all listed models and model years. Technical Depth Diagnostic Capabilities: Provides diagnostic procedures for common issues, electrical troubleshooting charts, and symptom-based problem resolution. 📊 Manual Specifications File Attributes File Format: PDF Print Quality: High-resolution, suitable for printing individual pages. Searchability: Assumed to be text-searchable PDF for ease of use. Binding Binding Type: Not Applicable (Downloadable PDF) Paper Paper Type: Not Applicable (Downloadable PDF) Licensing Protection Policy: Lifetime Protection Policy for lost or damaged downloads. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, air-cooled, SOHC Displacement: 123 cc (Cubic Centimeters) Bore X Stroke: 52.0 mm x 57.6 mm Performance Horsepower: Approximately 9-10 HP (Estimated for the era, specific figures may vary slightly by year and tuning) Torque: Not readily available in public domain; manual will contain specific torque figures. Fuel System Carburetor Type: Mikuni VM Series (likely VM18 or similar, specific model in manual) Fuel Type: Unleaded Gasoline Fuel Capacity: Approximately 2.0 US Gallons (Manual will provide exact figure) Lubrication Oil Type: API SE or SF, SAE 10W-40 or 20W-40 recommended (Manual will specify exact grades and API service classifications) Oil Capacity: Approximately 0.9 US Quarts (Manual will provide exact figure) Cooling Cooling System: Air Cooled Engine Components Valve Adjustment: Manual will provide specific valve clearance specifications and adjustment procedures. 🔧 Transmission Drive Train Transmission Type: 5-speed Manual with Automatic Clutch Final Drive: O-ring sealed chain drive Clutch Type: Wet multi-plate, automatic Features Gear Selection: Standard motorcycle-style foot shifter 📐 Dimensions Exterior Length: Approx. 69.1 inches (Manual will provide precise figures) Width: Approx. 38.0 inches (Manual will provide precise figures) Height: Approx. 40.6 inches (Manual will provide precise figures) Weights Dry Weight: Approx. 260 lbs (Manual will provide precise figures) Payload Capacity: Not specified in product description, but typically around 150-200 lbs for this class. Wheels Tires Front Tire Size: AT19 x 7.00-8 (Manual will confirm exact specifications) Rear Tire Size: AT19 x 9.50-8 (Manual will confirm exact specifications) Wheel Bolt Pattern: Not Applicable (Hub-mounted wheels) 🛡️ Safety Features Active Features Braking System: Front: Drum; Rear: Drum (Manual will detail adjustments and maintenance) Passive Features Lighting: Headlight, Taillight/Brake Light (Electrical section of manual covers this) Operation Recommended Usage: Recreational riding, light utility tasks (manual will cover safe operating procedures). 💡 Technology Features Infotainment Infotainment System: Not applicable (basic recreational/utility ATV). Driver Assistance Driver Assistance Features: Not applicable (basic recreational/utility ATV). Electrical System Ignition System: CDI (Capacitor Discharge Ignition) Lighting System: 12V system for headlight and taillight. Battery: Typically a 12V, 6-9Ah battery (Manual will specify exact type and capacity). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 1,000 km or 6 months (Manual will provide precise recommended intervals). Spark Plug Maintenance: Check and gap every 1,000 km, replace as needed (Manual will specify plug type and gap). Chain Lubrication Adjustment: Lubricate every 500 km, adjust slack every 1,000 km (Manual will detail proper procedure and specifications). Fluid Specifications Transmission Oil Type: Likely SAE 80W or 90W gear oil (Manual will confirm exact specifications...
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Type: Atv
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Sku: 145563
Collections: ALL ATV Powersports Suzuki

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1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
LT125 QuadRunner
Vehicle Type:
All-Terrain Vehicle (ATV)
Product Name:
1983-1987 Suzuki LT125 QuadRunner ATV Repair Manual
👋 Introduction
Market Position
Market Niche:
Essential resource for owners and mechanics of the Suzuki LT125 QuadRunner, a popular utility and recreational ATV of its era.
Value Proposition
Key Selling Points:
Instant download, no shipping, lifetime replacement policy, user-friendly PDF format, comprehensive coverage.
Competitive Analysis
Advantage Over Print:
Provides immediate access for on-trail or on-site repairs, eliminates risk of damaging physical manuals with grease and dirt, cost-effective.
Key Features
Accessibility:
Designed for ease of use by both novice mechanics and experienced technicians, with clear instructions and diagrams.
📋 Manual Details
Coverage
Covered Years:
1983, 1984, 1985, 1986, 1987
Vehicle Coverage Detail:
Specific to Suzuki LT125 QuadRunner models manufactured between 1983 and 1987, covering all variations sold during these years.
Format
Format:
Downloadable PDF
File Type:
Plain PDF, no zip files
Language:
English
Type
Manual Type:
Repair Manual, Service Manual, Workshop Manual
Additional Manuals Available:
Owner's Manuals, Parts Catalogs
📖 Manual Coverage
Systems
Systems Covered:
General Information, Routine Maintenance, Engine Removal/Installation, Fuel System, Lubrication and Cooling System, Engine Specifications, Transmission, Drive Chain & Sprockets, Steering System, Shocks, Body Work, Intake & Exhaust, Electrical System, Advanced Troubleshooting
Electrical Components Covered:
Wiring diagrams, lighting, ignition system, charging system, starter motor, switches, fuses.
Chassis Components Covered:
Frame, suspension (front and rear shocks), steering mechanism, wheels, tires, brakes.
Procedures
Procedures Included:
Repair, Service, Routine Maintenance, Troubleshooting, Part Look-up
Engine Repair Procedures:
Complete engine disassembly, inspection, repair, and reassembly instructions, including piston, rings, cylinder, crankshaft, valve train, and gasket replacement.
Transmission Repair Procedures:
Detailed steps for transmission disassembly, gear inspection, bearing replacement, clutch service, and reassembly.
Carburetor Service:
Includes disassembly, cleaning, rebuilding, jetting specifications, and adjustment procedures for the Mikuni carburetor.
Depth
Technical Depth:
Comprehensive repair and service information for all listed models and model years.
Technical Depth
Diagnostic Capabilities:
Provides diagnostic procedures for common issues, electrical troubleshooting charts, and symptom-based problem resolution.
📊 Manual Specifications
File Attributes
File Format:
PDF
Print Quality:
High-resolution, suitable for printing individual pages.
Searchability:
Assumed to be text-searchable PDF for ease of use.
Binding
Binding Type:
Not Applicable (Downloadable PDF)
Paper
Paper Type:
Not Applicable (Downloadable PDF)
Licensing
Protection Policy:
Lifetime Protection Policy for lost or damaged downloads.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, air-cooled, SOHC
Displacement:
123 cc (Cubic Centimeters)
Bore X Stroke:
52.0 mm x 57.6 mm
Performance
Horsepower:
Approximately 9-10 HP (Estimated for the era, specific figures may vary slightly by year and tuning)
Torque:
Not readily available in public domain; manual will contain specific torque figures.
Fuel System
Carburetor Type:
Mikuni VM Series (likely VM18 or similar, specific model in manual)
Fuel Type:
Unleaded Gasoline
Fuel Capacity:
Approximately 2.0 US Gallons (Manual will provide exact figure)
Lubrication
Oil Type:
API SE or SF, SAE 10W-40 or 20W-40 recommended (Manual will specify exact grades and API service classifications)
Oil Capacity:
Approximately 0.9 US Quarts (Manual will provide exact figure)
Cooling
Cooling System:
Air Cooled
Engine Components
Valve Adjustment:
Manual will provide specific valve clearance specifications and adjustment procedures.
🔧 Transmission
Drive Train
Transmission Type:
5-speed Manual with Automatic Clutch
Final Drive:
O-ring sealed chain drive
Clutch Type:
Wet multi-plate, automatic
Features
Gear Selection:
Standard motorcycle-style foot shifter
📐 Dimensions
Exterior
Length:
Approx. 69.1 inches (Manual will provide precise figures)
Width:
Approx. 38.0 inches (Manual will provide precise figures)
Height:
Approx. 40.6 inches (Manual will provide precise figures)
Weights
Dry Weight:
Approx. 260 lbs (Manual will provide precise figures)
Payload Capacity:
Not specified in product description, but typically around 150-200 lbs for this class.
Wheels Tires
Front Tire Size:
AT19 x 7.00-8 (Manual will confirm exact specifications)
Rear Tire Size:
AT19 x 9.50-8 (Manual will confirm exact specifications)
Wheel Bolt Pattern:
Not Applicable (Hub-mounted wheels)
🛡️ Safety Features
Active Features
Braking System:
Front: Drum; Rear: Drum (Manual will detail adjustments and maintenance)
Passive Features
Lighting:
Headlight, Taillight/Brake Light (Electrical section of manual covers this)
Operation
Recommended Usage:
Recreational riding, light utility tasks (manual will cover safe operating procedures).
💡 Technology Features
Infotainment
Infotainment System:
Not applicable (basic recreational/utility ATV).
Driver Assistance
Driver Assistance Features:
Not applicable (basic recreational/utility ATV).
Electrical System
Ignition System:
CDI (Capacitor Discharge Ignition)
Lighting System:
12V system for headlight and taillight.
Battery:
Typically a 12V, 6-9Ah battery (Manual will specify exact type and capacity).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 1,000 km or 6 months (Manual will provide precise recommended intervals).
Spark Plug Maintenance:
Check and gap every 1,000 km, replace as needed (Manual will specify plug type and gap).
Chain Lubrication Adjustment:
Lubricate every 500 km, adjust slack every 1,000 km (Manual will detail proper procedure and specifications).
Fluid Specifications
Transmission Oil Type:
Likely SAE 80W or 90W gear oil (Manual will confirm exact specifications and capacity).
Brake Fluid:
Drum brake systems typically do not use hydraulic fluid; manual will confirm if any hydraulic components are present or if it's purely mechanical actuation.
Coolant Type:
Not Applicable (Air-cooled engine).
Known Issues
Common Wear Items:
Brake shoes, drive chain and sprockets, carburetor adjustments due to age, fuel line degradation, potential CDI unit issues (manual addresses diagnosis and repair).
Troubleshooting Guides:
The manual's 'Advanced Troubleshooting' section is crucial for diagnosing and resolving these and other potential issues.
📚 Vehicle History
Brand Heritage
Brand Origins:
Suzuki Motor Corporation, a Japanese multinational corporation known for a wide range of products, including motorcycles and ATVs.
Model Evolution
Quadrunner Line:
The LT125 QuadRunner was part of Suzuki's pioneering efforts in the ATV market, establishing the QuadRunner brand's reputation for reliability and performance.
Production
Production Period:
1983-1987
Manufacturing Location:
Likely Japan (Manual may provide more specific location details if available).
🏆 Awards & Recognition
Recognitions
Industry Awards:
No specific industry awards are publicly documented for the LT125; however, it contributed to Suzuki's strong market presence in the nascent ATV sector.
Certifications
Safety Certifications:
Likely met all applicable safety standards for ATVs in its production era. Manual may reference relevant standards.
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