BMW 318 318i 1984-1990 Workshop Service Manual for Repair
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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 318i Codes Chassis Code: E30 Engine Code: M10 (specific variant M10B18) 👋 Introduction Market Position Vehicle Market Segment: Compact executive car (sedan and coupe variants predominantly) Competitive Analysis Key Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240 Key Features Vehicle Strengths: Renowned BMW driving dynamics, robust engineering, classic styling, rear-wheel drive platform, relatively affordable entry into premium brand Manual Value Proposition Benefit To Owner: Empowers owners and independent mechanics with comprehensive, factory-level repair and maintenance information, reducing reliance on expensive dealership services. Manual Target Audience Ideal User: BMW E30 owners, classic car enthusiasts, independent automotive technicians, DIY mechanics. 📋 Manual Details Coverage Areas Covered Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990 Page Count Page Count: 554 Manual Type Manual Type: Workshop Service Manual for Repair Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, timing belt/chain, lubrication, cooling system, fuel injection (Bosch L-Jetronic/Motronic), exhaust system Engine Electrical: Ignition system, starter, alternator, ECU diagnostics, wiring diagrams Transmission: Manual (Getrag 240) and Automatic (ZF 4HP22) transmission removal, installation, and overhaul; clutch service Drivetrain: Driveshafts, differential, rear axle assembly Suspension: Front struts, rear semi-trailing arms, bushings, shock absorbers, springs Steering: Steering rack, power steering system, steering column Brakes: Front disc brakes, rear drum brakes (or disc on some models), brake lines, master cylinder, caliper service Electrical System: Lighting system, interior electronics, fuse box diagrams, power windows, central locking Bodywork: Body panel removal/installation, door mechanisms, interior trim, glass replacement HVAC: Heating, ventilation, and air conditioning system service Procedures Included Routine Maintenance: Oil change intervals, filter replacements, spark plug service, fluid checks and changes Diagnostics And Troubleshooting: Step-by-step fault finding for common issues across all systems Engine Rebuild: Detailed instructions for engine disassembly, inspection, and reassembly Transmission Repair: Comprehensive guide to overhauling both manual and automatic transmissions Brake System Overhaul: Service procedures for calipers, master cylinder, and brake lines Suspension Component Replacement: Guidance on replacing struts, shocks, bushings, and control arms Electrical Component Diagnosis: Troubleshooting starter, alternator, ignition, and lighting issues Fuel System Service: Fuel injector testing and replacement, fuel pump service Cooling System Service: Radiator, water pump, and thermostat replacement Technical Depth Depth Of Information: Complete from basic maintenance to full engine and transmission rebuilds, including detailed diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Potential: High-resolution, suitable for printing individual pages or the entire document. Binding Type Binding Type For Print: Spiral bound or perfect bound (if printed by user) Paper Type Paper Type For Print: Standard printer paper (8.5x11 inches) Searchability Searchable Text: Yes (assuming OCR is applied to the PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Displacement: 1.8 Liters (1795 cc) Bore X Stroke: 89.0 mm x 71.0 mm Compression Ratio: 8.5:1 (typical for early models) Performance Horsepower: 105 hp @ 5800 rpm (approximate) Torque: 107 lb-ft @ 3250 rpm (approximate) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection Fuel Type: Unleaded gasoline (87 octane or higher recommended) Lubrication Oil Capacity: 4.0 Liters (4.2 US quarts) with filter change Recommended Oil: API SF or SG, SAE 10W-40 or 15W-50 depending on climate 🔧 Transmission Standard Standard Transmission Type: 4-speed Manual (Getrag 240) Optional Optional Transmission Type: 3-speed Automatic (ZF 3HP22) or 4-speed Automatic (ZF 4HP22) on later models Features Clutch Type: Single dry plate, hydraulic actuation Automatic Transmission Fluid: Dexron III (or equivalent) 📐 Dimensions Exterior Wheelbase: 2570 mm (101.2 in) Length: 4325 mm (170.3 in) Width: 1670 mm (65.7 in) Height: 1380 mm (54.3 in) Weights Curb Weight: Approx. 1150-1250 kg (2535-2756 lbs), depending on body style and options Gross Vehicle Weight: Approx. 1600 kg (3527 lbs) 🛡️ Safety Features Ratings Crash Test History: Limited official modern crash test data available for this era, but known for sturdy chassis construction typical of BMW. Active Features ABS: Optional on some models Passive Features Seatbelts: 3-point front seatbelts, lap belts in rear Head Restraints: Front and rear head restraints 💡 Technology Features Infotainment Audio System: Factory AM/FM radio with cassette player, optional CD player on later models. Speaker Configuration: Typically 4-6 speakers (door, dashboard, rear parcel shelf). Driver Assistance Traction Control: Not typically available on the 318i model of this era. Connectivity Auxiliary Input: Not factory equipped; aftermarket solutions are common. Lighting Headlight Type: Halogen sealed beam or replaceable bulbs depending on the specific year and market. Fog lights often optional. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months (recommendation based on usage and oil type) Air Filter Replacement: Every 15,000-30,000 miles or as needed based on conditions Spark Plug Replacement: Every 30,000 miles (typically) Coolant Flush: Every 2-3 years or 30,000 miles Fluid Specifications Brake Fluid: DOT 3 or DOT...
Compact executive car (sedan and coupe variants predominantly)
Competitive Analysis
Key Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240
Key Features
Vehicle Strengths:
Renowned BMW driving dynamics, robust engineering, classic styling, rear-wheel drive platform, relatively affordable entry into premium brand
Manual Value Proposition
Benefit To Owner:
Empowers owners and independent mechanics with comprehensive, factory-level repair and maintenance information, reducing reliance on expensive dealership services.
Manual Target Audience
Ideal User:
BMW E30 owners, classic car enthusiasts, independent automotive technicians, DIY mechanics.
The manual provides diagnostic procedures and part replacement guides for addressing these common E30 concerns.
📚 Vehicle History
Brand Heritage
Bmw Engineering Philosophy:
Focus on 'The Ultimate Driving Machine', emphasizing performance, handling, and driver engagement.
Model Evolution
E30 Introduction Year:
1982
E30 Generations:
First generation 3 Series to be offered in a four-door sedan body style, alongside the coupe and convertible.
318I Positioning:
Served as the entry-level model in many markets, offering BMW quality and driving experience at a more accessible price point.
Production
Production Period:
1982-1994 (E30 platform)
Manufacturing Locations:
Germany, South Africa, USA (for specific markets)
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
The E30 3 Series platform, in various configurations (including those closely related to the 318i), was a frequent recipient of Car and Driver's 10Best awards throughout the 1980s, highlighting its exceptional driving dynamics and overall quality.