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Daihatsu Rocky F70 F75 F77 1984-1992 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Rocky Chassis Codes: F70, F75, F77 Production Years: 1984-1992 👋 Introduction Market Position Segment: Compact SUV/Off-Road Vehicle Competitive Analysis Key Competitors: Suzuki Samurai, Jeep CJ series, Toyota Land Cruiser (early models), Mitsubishi Pajero (early models) Key Features Attributes: Rugged construction, capable off-road performance, compact size, reliability Manual Value Proposition: Essential resource for owners and mechanics to maintain and repair the Daihatsu Rocky across its production lifespan. 📋 Manual Details Coverage Areas Covered Years: 1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992 Page Count Total Pages: Over 2000 Manual Type Type: Workshop Service Repair Manual Comprehensiveness: Extremely comprehensive, covering 'bumper to bumper' aspects of the vehicle. Language Language: English Format Format: PDF Download Type: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system, engine diagnostics Transmission Systems: Manual transmission, automatic transmission (if applicable), transfer case, drive shafts, differentials Electrical Systems: Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses and relays, ECU and sensors Chassis Systems: Suspension (front and rear), steering system, braking system (front and rear), wheels and tires Body And Interior: Body panels, doors, glass, interior trim, seating, heating, ventilation, and air conditioning (HVAC) Fuel System Diesel: Fuel injection pump, injectors, fuel lines, filters for diesel variants. Fuel System Petrol: Carburetor or EFI system, fuel pump, fuel filter for petrol variants. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement Repair Procedures: Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and repair, bodywork repairs Troubleshooting: Diagnostic charts, symptom-based troubleshooting, common problems and solutions Disassembly Assembly: Detailed step-by-step instructions for removing and installing all major components and sub-assemblies Diagnostic Procedures: Detailed diagnostic steps for engine, transmission, braking, and electrical systems, including fault codes where applicable. Adjustment Procedures: Carburetor adjustments, ignition timing, valve clearance, brake adjustments, clutch adjustments. Technical Depth Depth: Comprehensive, from basic adjustments to complete overhauls Diagrams: Pictorial diagrams, exploded diagrams, wiring diagrams, schematics Special Tools: Reference to special service tool numbers and usage illustrations Specifications: Torque specifications, alignment data, fluid capacities, wear limits, adjustment values Factory Specifications: Includes factory specifications, allowable limits, and precise measurement requirements for all repair procedures. Tightening Torques: Comprehensive list of torque specifications for all critical fasteners. Manual Completeness Completeness Guarantee: 100% complete and intact, no missing or corrupt pages/sections. 📊 Manual Specifications File Format Compatibility: Windows, Mac, Linux OS Reader Requirement: Adobe Reader Print Quality Printability: Yes, all pages are printable Binding Type Binding: Digital (PDF format) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu Rocky Rocky family Common Engines: Likely includes 2.0L (F50), 2.8L (F70 Diesel), 2.7L (F75 Diesel) engines. Specific details covered in manual. Performance Horsepower Range: Typically 70-100 HP, depending on engine variant. Exact figures in manual. Torque Range: Varies by engine, diesel variants offering higher torque for off-road use. Exact figures in manual. Fuel System Fuel Delivery: Carbureted or Electronic Fuel Injection (EFI) depending on engine and market. Diesel models use injection pumps. Fuel Type: Gasoline and Diesel Engine Variants Engine Codes: Various Daihatsu engine codes (e.g., DL series for diesel, AB series for petrol) are covered. Specific codes and details in manual. 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission as standard. Optional Transmission Type: An automatic transmission may have been an option on some models. Features Drivetrain: Part-time 4WD system with selectable 2WD/4WD modes and a low-range gear. Transfer Case: Robust two-speed transfer case for off-road capability. 📐 Dimensions Exterior Body Styles: Short wheelbase (SWB) and Long wheelbase (LWB) hardtop and soft-top variants likely available. Ground Clearance: High ground clearance for off-road traversal. Specific figures in manual. Weights Curb Weight: Varies by configuration, typically around 1300-1600 kg. Exact weights in manual. 🛡️ Safety Features Ratings Crash Test Data: Limited modern crash test data available for this era of vehicle; manual focuses on mechanical safety. Active Features Active Safety: Primarily mechanical systems; effective braking system, stable chassis design. Passive Features Passive Safety: Robust chassis, seat belts, and basic interior safety features for its time. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, likely with cassette player. Aftermarket upgrades common. Driver Assistance Driver Assistance Features: None typically associated with this era of vehicle; focus is on mechanical capability. Connectivity Connectivity Options: N/A for this model year range. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000-7,500 km or 6 months, refer to manual for specific engine. Transmission Fluid Change: Variable, often recommended every 40,000-80,000 km. Manual provides exact intervals. Fluid Specifications Engine Oil: Refer to manual for specific viscosity (e.g., 10W-30, 10W-40, 15W-40) and API service classification. Coolant: Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specifics in manual....
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Daihatsu Rocky F70 F75 F77 1984-1992 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Chassis Codes:
F70, F75, F77
Production Years:
1984-1992
👋 Introduction
Market Position
Segment:
Compact SUV/Off-Road Vehicle
Competitive Analysis
Key Competitors:
Suzuki Samurai, Jeep CJ series, Toyota Land Cruiser (early models), Mitsubishi Pajero (early models)
Key Features
Attributes:
Rugged construction, capable off-road performance, compact size, reliability
Manual Value Proposition:
Essential resource for owners and mechanics to maintain and repair the Daihatsu Rocky across its production lifespan.
📋 Manual Details
Coverage Areas
Covered Years:
1984, 1985, 1986, 1987, 1988, 1989, 1990, 1991, 1992
Page Count
Total Pages:
Over 2000
Manual Type
Type:
Workshop Service Repair Manual
Comprehensiveness:
Extremely comprehensive, covering 'bumper to bumper' aspects of the vehicle.
Language
Language:
English
Format
Format:
PDF
Download Type:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, fuel system, cooling system, lubrication system, ignition system, exhaust system, engine diagnostics
Transmission Systems:
Manual transmission, automatic transmission (if applicable), transfer case, drive shafts, differentials
Electrical Systems:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuses and relays, ECU and sensors
Chassis Systems:
Suspension (front and rear), steering system, braking system (front and rear), wheels and tires
Body And Interior:
Body panels, doors, glass, interior trim, seating, heating, ventilation, and air conditioning (HVAC)
Fuel System Diesel:
Fuel injection pump, injectors, fuel lines, filters for diesel variants.
Fuel System Petrol:
Carburetor or EFI system, fuel pump, fuel filter for petrol variants.
Procedures Included
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection and replacement
Repair Procedures:
Engine overhaul, transmission repair, brake system repair, suspension component replacement, electrical component diagnosis and repair, bodywork repairs
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting, common problems and solutions
Disassembly Assembly:
Detailed step-by-step instructions for removing and installing all major components and sub-assemblies
Diagnostic Procedures:
Detailed diagnostic steps for engine, transmission, braking, and electrical systems, including fault codes where applicable.
Adjustment Procedures:
Carburetor adjustments, ignition timing, valve clearance, brake adjustments, clutch adjustments.
Technical Depth
Depth:
Comprehensive, from basic adjustments to complete overhauls
Diagrams:
Pictorial diagrams, exploded diagrams, wiring diagrams, schematics
Special Tools:
Reference to special service tool numbers and usage illustrations
Specifications:
Torque specifications, alignment data, fluid capacities, wear limits, adjustment values
Factory Specifications:
Includes factory specifications, allowable limits, and precise measurement requirements for all repair procedures.
Tightening Torques:
Comprehensive list of torque specifications for all critical fasteners.
Manual Completeness
Completeness Guarantee:
100% complete and intact, no missing or corrupt pages/sections.
📊 Manual Specifications
File Format
Compatibility:
Windows, Mac, Linux OS
Reader Requirement:
Adobe Reader
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
Digital (PDF format)
Paper Type
Paper Type:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu Rocky Rocky family
Common Engines:
Likely includes 2.0L (F50), 2.8L (F70 Diesel), 2.7L (F75 Diesel) engines. Specific details covered in manual.
Performance
Horsepower Range:
Typically 70-100 HP, depending on engine variant. Exact figures in manual.
Torque Range:
Varies by engine, diesel variants offering higher torque for off-road use. Exact figures in manual.
Fuel System
Fuel Delivery:
Carbureted or Electronic Fuel Injection (EFI) depending on engine and market. Diesel models use injection pumps.
Fuel Type:
Gasoline and Diesel
Engine Variants
Engine Codes:
Various Daihatsu engine codes (e.g., DL series for diesel, AB series for petrol) are covered. Specific codes and details in manual.
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission as standard.
Optional
Transmission Type:
An automatic transmission may have been an option on some models.
Features
Drivetrain:
Part-time 4WD system with selectable 2WD/4WD modes and a low-range gear.
Transfer Case:
Robust two-speed transfer case for off-road capability.
📐 Dimensions
Exterior
Body Styles:
Short wheelbase (SWB) and Long wheelbase (LWB) hardtop and soft-top variants likely available.
Ground Clearance:
High ground clearance for off-road traversal. Specific figures in manual.
Weights
Curb Weight:
Varies by configuration, typically around 1300-1600 kg. Exact weights in manual.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited modern crash test data available for this era of vehicle; manual focuses on mechanical safety.
Active Features
Active Safety:
Primarily mechanical systems; effective braking system, stable chassis design.
Passive Features
Passive Safety:
Robust chassis, seat belts, and basic interior safety features for its time.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, likely with cassette player. Aftermarket upgrades common.
Driver Assistance
Driver Assistance Features:
None typically associated with this era of vehicle; focus is on mechanical capability.
Connectivity
Connectivity Options:
N/A for this model year range.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 km or 6 months, refer to manual for specific engine.
Transmission Fluid Change:
Variable, often recommended every 40,000-80,000 km. Manual provides exact intervals.
Fluid Specifications
Engine Oil:
Refer to manual for specific viscosity (e.g., 10W-30, 10W-40, 15W-40) and API service classification.
Coolant:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Specifics in manual.
Brake Fluid:
DOT 3 or DOT 4 brake fluid, as specified by Daihatsu. Manual will confirm.
Transmission Oil:
Specific gear oil for manual and automatic transmissions, and transfer case oil type/viscosity detailed in the manual.
Known Issues
Common Wear Items:
Suspension bushings, clutch wear (manual transmission), brake component wear, rust on body panels, diesel engine injector issues (for diesel variants).
Electrical Quirks:
Older wiring harnesses may develop issues; manual helps diagnose.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, is known for producing reliable and compact vehicles.
Model Evolution
Rocky Lineage:
The Daihatsu Rocky (F series) succeeded earlier Daihatsu off-roaders and was a popular compact 4x4 globally.
Production
Manufacturing Locations:
Primarily Japan. Also produced under license in other countries.
🏆 Awards & Recognition
Recognitions
Market Acclaim:
The Daihatsu Rocky gained popularity for its affordability and off-road prowess in its segment.
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