🏷️ Basic Information Identification Make: Jeep Model: Cherokee XJ Years Covered: 1984-1993 Codes Chassis Code: XJ 👋 Introduction Market Position Segment: Compact SUV / Off-road Vehicle Key Attributes: Renowned for its off-road capability, compact size, and rugged construction. Competitive Analysis Competitors Era: Ford Bronco II, Chevrolet S-10 Blazer, Toyota 4Runner, Nissan Pathfinder. Key Features Unibody Construction: Pioneering unibody construction in its class for reduced weight and improved ride comfort compared to body-on-frame competitors. Off Road Capability: Solid axles (early models), robust four-wheel-drive system (Command-Trac NP231), and excellent ground clearance. Durability: Known for its robust engineering and ability to withstand demanding use. 📋 Manual Details Coverage Areas Manual Type: Factory Service & Repair Workshop Manual Language: English Format: Digital Download (Computer, Tablet, Smartphone) Licensing: No Expiry Dates, No Extra Fees Manual Specifications File Format: Likely PDF or similar digital format optimized for viewing on various devices. Print Quality: Professional factory scan quality, ensuring clarity of text and diagrams. Binding Type: N/A (Digital Format) Paper Type: N/A (Digital Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed information on all engine variants including diagnosis, overhaul, and repair procedures. Engine Electrical: Wiring diagrams, component testing, ignition system, fuel injection system (EFI) diagnostics. Transmission Manual: Service and repair procedures for manual transmissions. Transmission Automatic: Service and repair procedures for automatic transmissions, including torque converter. Drivetrain 4Wd: Focus on the Command-Trac NP231 transfer case and Dana 30/35 axles, including service and repair. Suspension: Front and rear suspension systems, including leaf springs, shocks, bushings, and alignment. Steering: Power steering system, steering column, and steering linkage components. Brakes: Disc and drum brake systems, including hydraulic components, parking brake, and ABS (where applicable). Body Chassis: Body panel removal/installation, structural repairs, corrosion protection, and chassis components. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis and repair. Electrical System: Lighting, wipers, power windows, door locks, instrument cluster, and accessory circuits. Fuel System: Fuel pump, injectors, fuel lines, and evaporative emissions control system. Cooling System: Radiator, water pump, thermostat, cooling fans, and coolant specifications. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipes. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, lubrication points, and tire rotations. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides for various systems. Component Repair: Detailed, step-by-step instructions for disassembling, inspecting, repairing, and reassembling major components. Engine Rebuild: Comprehensive procedures for engine overhaul, including specifications for machining and tolerances. Transmission Overhaul: Detailed steps for rebuilding both manual and automatic transmissions. Brake System Service: Procedures for replacing brake pads, rotors, calipers, wheel cylinders, and bleeding the system. Electrical Diagnostics: Testing procedures for circuits, sensors, actuators, and control modules. Body Work: Removal and installation of body panels, doors, glass, and trim. Technical Depth Diagnostic Tools: References to specific diagnostic tools and procedures for identifying faults. Special Tools: Identification and usage of specialized tools required for certain repairs. Torque Specifications: Detailed torque values for all critical fasteners throughout the vehicle. Clearances Tolerances: Precise specifications for component clearances and operating tolerances. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems. ⚙️ Engine Specifications Primary Engine Engine Code Base: AMC 2.5L 'Tech 4' (Iron Duke) Engine Displacement Base: 2.5 Liters / 150.5 cubic inches Engine Configuration Base: Inline 4-cylinder Power Base: Approximately 112-125 hp @ 4800 rpm Torque Base: Approximately 145-170 lb-ft @ 2400 rpm Optional Engine Engine Code Optional: AMC 4.0L 'High Output' Inline-6 Engine Displacement Optional: 4.0 Liters / 242 cubic inches Engine Configuration Optional: Inline 6-cylinder Power Optional: Approximately 177-190 hp @ 4700 rpm Torque Optional: Approximately 220-240 lb-ft @ 3000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) for both engines. Fuel Type: Unleaded gasoline (87 octane recommended). 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission (e.g., AX-5 for 4-cyl, BA/10-5 for 6-cyl early models). Optional Transmission Type Optional: 3-speed automatic transmission (e.g., TF-999) or 4-speed automatic transmission (e.g., AW4). Features Transfer Case: Command-Trac NP231 part-time four-wheel-drive system with 2WD High, 4WD High, and 4WD Low ranges. Gear Ratios: Specific gear ratios for manual and automatic transmissions are detailed within the manual. Fluid Specifications Manual Transmission Fluid: GL-3 or GL-4 gear oil (e.g., SAE 75W-90 or 80W-90, specific specs in manual). Automatic Transmission Fluid: ATF+3 or ATF+4 (check manual for exact specification and capacity). 📐 Dimensions Exterior Wheelbase: 101.4 inches (2576 mm) Length: Approx. 165.4 inches (4201 mm) Width: Approx. 69.3 inches (1760 mm) Height: Approx. 63.6 inches (1615 mm) Weights Curb Weight: Approx. 3,000 - 3,400 lbs (1361 - 1542 kg) depending on configuration. Gross Vehicle Weight Rating: Varies by model, typically around 4,500 - 4,700 lbs. Cargo Cargo Volume: Approx. 70.2 cubic feet with rear seats folded. 🛡️ Safety Features Ratings NHTSA Ratings Era: Vehicle safety ratings from this era are not directly comparable to modern standards. Refer to specific archived tests if available. Active Features Brake System: Front disc, rear drum...