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BMW 325 325e 325es 1984 Full Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Sub Models: 325, 325e, 325es Year: 1984 Codes Chassis Code: E30 👋 Introduction Market Position Vehicle Segment: Compact Executive Sedan/Coupe Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo Alfetta, Volvo 240 Key Features Driving Dynamics: Renowned for its balanced chassis, rear-wheel drive, and engaging driving experience. Engine Type: Inline-6 cylinder, known for smoothness and durability. Manual Value Target Audience: BMW enthusiasts, DIY mechanics, restoration specialists, classic car owners. Benefit Statement: Provides the essential knowledge and procedures to maintain, repair, and restore the BMW E30 325, 325e, and 325es to peak condition. 📋 Manual Details Coverage Areas Technical Coverage: Complete mechanical and electrical systems repair and maintenance. Page Count Estimated Pages: 1000+ Manual Type Type: Full Service and Repair Manual Language Language: English Format Format: Digital (likely PDF), potentially printable 📖 Manual Coverage Systems Covered Engine: M20 6-cylinder (2.7L M20B27 for 'e'/'es' models), including fuel injection, ignition, cooling, lubrication, emissions control. Transmission: Manual (Getrag 260) and Automatic (ZF 4HP22) transmissions, including overhaul and adjustments. Drivetrain: Clutch, driveshaft, differential, axles, wheel bearings. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings. Brakes: Front discs, rear drums (standard on 325e/es), ABS (optional on some models), hydraulic system, parking brake. Steering: Power steering system, steering rack, steering column. Electrical: Battery, charging system (alternator), starting system (starter), lighting, ignition system, fuse box, relays, wiring diagrams. Body: Body panels, doors, hood, trunk, glass, seals, interior trim, chassis repair. Heating And Cooling: HVAC system, heater core, A/C system (if equipped), blower motor. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator. Procedures Included Maintenance: Oil changes, filter replacements, coolant flushes, spark plug replacement, belt adjustments, brake fluid changes. Troubleshooting: Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component diagnosis and repair. Rebuilding: Detailed instructions for rebuilding engine components, transmissions, and other major assemblies. Restoration: Guidance on refurbishing and restoring various parts of the vehicle. Technical Depth Depth: Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds. Diagnostics: In-depth diagnostic procedures, including electrical system testing and component identification. Specifications: Detailed torque specifications, clearances, fluid capacities, and electrical data. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Readability: High-resolution scans for clear text and diagrams. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M20B27 Displacement: 2693 cc (2.7 Liters) Configuration: Inline 6-cylinder, SOHC Bore X Stroke: 84.0 mm x 81.0 mm Compression Ratio: 8.5:1 (325e/es) Performance Horsepower: 121 hp @ 4800 rpm (325e); 124 hp @ 4800 rpm (325es) Torque: 170 lb-ft @ 3250 rpm (325e); 170 lb-ft @ 3250 rpm (325es) Fuel System Fuel Delivery: Bosch L-Jetronic or Motronic electronic fuel injection. Fuel Type: Unleaded Gasoline Cooling System Coolant Type: BMW recommends ethylene glycol-based coolant with corrosion inhibitors (e.g., G48). Lubrication System Oil Type: SAE 10W-40 or 15W-40 API SF/SG rated oil. Engine Management Ignition System: Distributor-based electronic ignition. 🔧 Transmission Standard Type 325E 325Es: 4-speed Automatic (ZF 4HP22) Optional Type 325E 325Es: 5-speed Manual (Getrag 260) Features Manual Clutch: Hydraulically actuated single-plate dry clutch. Fluid Specs Automatic Automatic Transmission Fluid: Dexron III or equivalent ATF (refer to manual for specific BMW specification). Fluid Specs Manual Manual Transmission Fluid: API GL-4, SAE 75W-90 synthetic gear oil. 📐 Dimensions Exterior Length: 170.5 inches (4330 mm) Width: 65.7 inches (1670 mm) Height: 54.9 inches (1395 mm) Wheelbase: 104.3 inches (2650 mm) Weights Curb Weight Est: 2800-3000 lbs (1270-1360 kg) Gross Vehicle Weight Rating Est: 3700-3900 lbs (1680-1770 kg) 🛡️ Safety Features Ratings NHTSA Rating: Not comprehensively rated by modern standards, but known for robust build quality for its era. Active Features ABS: Optional on some models, particularly later production 325es and 325i variants. Passive Features Seatbelts: Three-point front seatbelts, two-point rear seatbelts (standard). Body Structure: Integrated safety cage and crumple zones. 💡 Technology Features Infotainment Audio System: Optional cassette radio with AM/FM, often with Blaupunkt or Becker units. Speaker count varied by trim. Driver Assistance Cruise Control: Optional feature on most models. Connectivity Ancillary Systems: Basic electrical systems, power windows (optional), power mirrors (optional), central locking (optional). 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type. Air Filter Replacement: Every 15,000-20,000 miles (24,000-32,000 km). Spark Plug Replacement: Every 30,000 miles (48,000 km) with appropriate plugs (e.g., Bosch W8DP). Refer to manual for specific type. Timing Belt Replacement: Crucial maintenance item: every 40,000-50,000 miles (64,000-80,000 km) or 4-5 years due to potential catastrophic engine failure if it breaks. Fluid Specifications Coolant Capacity: Approx. 9.5 Quarts (9.0 Liters) Brake Fluid Type: DOT 3 or DOT 4, low-viscosity. Power...
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BMW 325 325e 325es 1984 Full Service Repair ManualBMW 325 325e 325es 1984 Full Service Repair ManualBMW 325 325e 325es 1984 Full Service Repair ManualBMW 325 325e 325es 1984 Full Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Sub Models:
325, 325e, 325es
Year:
1984
Codes
Chassis Code:
E30
👋 Introduction
Market Position
Vehicle Segment:
Compact Executive Sedan/Coupe
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo Alfetta, Volvo 240
Key Features
Driving Dynamics:
Renowned for its balanced chassis, rear-wheel drive, and engaging driving experience.
Engine Type:
Inline-6 cylinder, known for smoothness and durability.
Manual Value
Target Audience:
BMW enthusiasts, DIY mechanics, restoration specialists, classic car owners.
Benefit Statement:
Provides the essential knowledge and procedures to maintain, repair, and restore the BMW E30 325, 325e, and 325es to peak condition.
📋 Manual Details
Coverage Areas
Technical Coverage:
Complete mechanical and electrical systems repair and maintenance.
Page Count
Estimated Pages:
1000+
Manual Type
Type:
Full Service and Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF), potentially printable
📖 Manual Coverage
Systems Covered
Engine:
M20 6-cylinder (2.7L M20B27 for 'e'/'es' models), including fuel injection, ignition, cooling, lubrication, emissions control.
Transmission:
Manual (Getrag 260) and Automatic (ZF 4HP22) transmissions, including overhaul and adjustments.
Drivetrain:
Clutch, driveshaft, differential, axles, wheel bearings.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings.
Brakes:
Front discs, rear drums (standard on 325e/es), ABS (optional on some models), hydraulic system, parking brake.
Steering:
Power steering system, steering rack, steering column.
Electrical:
Battery, charging system (alternator), starting system (starter), lighting, ignition system, fuse box, relays, wiring diagrams.
Body:
Body panels, doors, hood, trunk, glass, seals, interior trim, chassis repair.
Heating And Cooling:
HVAC system, heater core, A/C system (if equipped), blower motor.
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel lines, fuel pressure regulator.
Procedures Included
Maintenance:
Oil changes, filter replacements, coolant flushes, spark plug replacement, belt adjustments, brake fluid changes.
Troubleshooting:
Diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.
Repair:
Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component diagnosis and repair.
Rebuilding:
Detailed instructions for rebuilding engine components, transmissions, and other major assemblies.
Restoration:
Guidance on refurbishing and restoring various parts of the vehicle.
Technical Depth
Depth:
Comprehensive, covering from basic routine maintenance to complete engine and transmission rebuilds.
Diagnostics:
In-depth diagnostic procedures, including electrical system testing and component identification.
Specifications:
Detailed torque specifications, clearances, fluid capacities, and electrical data.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Readability:
High-resolution scans for clear text and diagrams.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B27
Displacement:
2693 cc (2.7 Liters)
Configuration:
Inline 6-cylinder, SOHC
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1 (325e/es)
Performance
Horsepower:
121 hp @ 4800 rpm (325e); 124 hp @ 4800 rpm (325es)
Torque:
170 lb-ft @ 3250 rpm (325e); 170 lb-ft @ 3250 rpm (325es)
Fuel System
Fuel Delivery:
Bosch L-Jetronic or Motronic electronic fuel injection.
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
BMW recommends ethylene glycol-based coolant with corrosion inhibitors (e.g., G48).
Lubrication System
Oil Type:
SAE 10W-40 or 15W-40 API SF/SG rated oil.
Engine Management
Ignition System:
Distributor-based electronic ignition.
🔧 Transmission
Standard
Type 325E 325Es:
4-speed Automatic (ZF 4HP22)
Optional
Type 325E 325Es:
5-speed Manual (Getrag 260)
Features
Manual Clutch:
Hydraulically actuated single-plate dry clutch.
Fluid Specs Automatic
Automatic Transmission Fluid:
Dexron III or equivalent ATF (refer to manual for specific BMW specification).
Fluid Specs Manual
Manual Transmission Fluid:
API GL-4, SAE 75W-90 synthetic gear oil.
📐 Dimensions
Exterior
Length:
170.5 inches (4330 mm)
Width:
65.7 inches (1670 mm)
Height:
54.9 inches (1395 mm)
Wheelbase:
104.3 inches (2650 mm)
Weights
Curb Weight Est:
2800-3000 lbs (1270-1360 kg)
Gross Vehicle Weight Rating Est:
3700-3900 lbs (1680-1770 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not comprehensively rated by modern standards, but known for robust build quality for its era.
Active Features
ABS:
Optional on some models, particularly later production 325es and 325i variants.
Passive Features
Seatbelts:
Three-point front seatbelts, two-point rear seatbelts (standard).
Body Structure:
Integrated safety cage and crumple zones.
💡 Technology Features
Infotainment
Audio System:
Optional cassette radio with AM/FM, often with Blaupunkt or Becker units. Speaker count varied by trim.
Driver Assistance
Cruise Control:
Optional feature on most models.
Connectivity
Ancillary Systems:
Basic electrical systems, power windows (optional), power mirrors (optional), central locking (optional).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions and oil type.
Air Filter Replacement:
Every 15,000-20,000 miles (24,000-32,000 km).
Spark Plug Replacement:
Every 30,000 miles (48,000 km) with appropriate plugs (e.g., Bosch W8DP). Refer to manual for specific type.
Timing Belt Replacement:
Crucial maintenance item: every 40,000-50,000 miles (64,000-80,000 km) or 4-5 years due to potential catastrophic engine failure if it breaks.
Fluid Specifications
Coolant Capacity:
Approx. 9.5 Quarts (9.0 Liters)
Brake Fluid Type:
DOT 3 or DOT 4, low-viscosity.
Power Steering Fluid:
ATF Dexron II/III or Pentosin CHF 7.1 (verify specific requirement in manual).
Known Issues
Fuel Injector Seals:
Can degrade and cause vacuum leaks or misfires.
Heater Control Valve:
Common failure point, leading to no heat or inconsistent temperature control.
O2 Sensor:
Durability can be an issue, affecting fuel economy and emissions.
Oil Pan Gasket Leak:
Common due to age and material degradation.
Rubber Bushings:
Suspension and steering bushings often wear out, affecting handling and ride quality.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
Founded on engineering excellence, driving pleasure ('The Ultimate Driving Machine').
Model Evolution
E30 Introduction:
The E30 platform was introduced in 1982, succeeding the E21. The 325e/es models were introduced in the US market for 1984.
325E Development:
The 'e' designation stood for 'eta' (η), referring to the efficient, long-stroke M20B27 engine designed for better fuel economy and torque, often referred to as the 'Super Eta'.
325Es Development:
The 'es' was the sportier version of the 'e' model, typically featuring sport seats, a closer-ratio transmission (often manual), and sport suspension as standard.
Production
Production Period:
1982-1994 (E30 platform), 1984-1987 (325e/es specific to US market).
🏆 Awards & Recognition
Recognitions
Car And Driver Ten Best:
The E30 chassis, including variants like the 325i, frequently appeared on Car and Driver's '10 Best' lists in the mid-to-late 1980s.
Ratings
Contemporary Reviews:
Consistently praised for its handling, build quality, and performance relative to its class.
Certifications
Automotive Press Acclaim:
Widely regarded as one of the best driver's cars of its era, cementing BMW's reputation for sport sedans.
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