BMW 518I E28 Service Repair Manual 1985-1988
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🏷️ Basic Information Identification Make: BMW Model: 518i Chassis Code: E28 Model Years Covered: 1985-1988 Codes Engine Code Common: M10B18 (or variants) 👋 Introduction Market Position Historical Segment: Luxury mid-size sedan Competitive Analysis Competitors Era: Mercedes-Benz W124 E-Class, Audi 100/200, Volvo 740/760, Jaguar XJ. Key Features Vehicle Strengths: Renowned driving dynamics, build quality, refined engine options, comfortable ride, luxurious interior for its time. Manual Value Proposition Utility: Indispensable resource for owners and independent mechanics seeking to maintain or repair the E28 platform. 📋 Manual Details Coverage Areas General Coverage: All models and repairs from A-Z Specific Systems: Engine, drivetrain, chassis, electrical, bodywork, HVAC Page Count Estimated Page Count: Likely 1000+ pages (typical for comprehensive factory service manuals of this era, though exact PDF page count can vary) Manual Type Type: Service Repair Workshop Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair of cylinder head, block, crankshaft, pistons, connecting rods, camshafts, timing components. Fuel System: Fuel injection system (L-Jetronic or similar), fuel pump, injectors, pressure regulator, fuel lines, troubleshooting. Ignition System: Ignition coil, distributor, spark plugs, ignition timing, troubleshooting. Cooling System: Radiator, water pump, thermostat, hoses, fan, coolant specifications, troubleshooting. Exhaust System: Exhaust manifolds, pipes, muffler, catalytic converter (if applicable), gasket replacement. Transmission Manual: Manual gearbox disassembly, assembly, gear ratios, clutch operation, fluid specifications. Transmission Automatic: Automatic transmission (if applicable) operation, fluid types, basic troubleshooting. Drivetrain Rear Axle: Differential, drive shafts, universal joints, axle ratios, fluid specifications. Suspension Front: MacPherson struts, control arms, ball joints, bushings, springs, shock absorbers, alignment specifications. Suspension Rear: Independent rear suspension (semi-trailing arms or similar), bushings, springs, shock absorbers, alignment specifications. Steering System: Steering rack, tie rods, power steering pump, fluid, troubleshooting. Brake System Front: Disc brakes, calipers, pads, rotors, bleeding procedure, specifications. Brake System Rear: Disc or drum brakes (depending on configuration), calipers/drums, pads/shoes, rotors/drums, bleeding procedure, specifications. Electrical System Charging: Alternator, voltage regulator, battery specifications, troubleshooting. Electrical System Starting: Starter motor, ignition switch, troubleshooting. Lighting System: Headlights, taillights, turn signals, interior lighting, bulb types, wiring diagrams. Instrument Panel: Gauges, warning lights, troubleshooting. Wiper Washer System: Wiper motor, blades, washer pump, fluid. HVAC System: Heating, ventilation, air conditioning system operation, refrigerant, troubleshooting. Body Interior: Door panels, seat removal, dashboard components, trim pieces. Body Exterior: Bumpers, fenders, hood, trunk lid, door alignment, glass replacement. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, tire rotation, spark plug replacement. Troubleshooting Guides: Diagnostic procedures for common and uncommon issues across all systems. Engine Rebuilding: Detailed steps for complete engine overhaul and component replacement. Transmission Repair: Manual and automatic transmission disassembly, repair, and reassembly. Brake System Overhaul: Front and rear brake component replacement, bleeding, and adjustment. Suspension Component Replacement: Ball joints, bushings, shock absorbers, struts, springs. Electrical Component Testing: Testing of alternator, starter, ignition system, sensors, and actuators. Fuel System Diagnostics: Testing of fuel pump, injectors, fuel pressure, and sensors. Cooling System Service: Coolant flush, thermostat replacement, water pump replacement. HVAC System Repair: Component replacement, leak testing, refrigerant charging (with appropriate caution). Bodywork Repair: Panel alignment, minor dent repair, rust treatment guidance. Technical Depth Depth: Comprehensive (professional-level detail for diagnostics, repair, and overhaul) Diagnostic Tools Required: Basic hand tools, multimeter, fuel pressure gauge, potentially timing light, OBD-I scanner (if applicable to specific diagnostic codes). Special Tools Referenced: References to specific BMW or aftermarket special tools for certain procedures. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if OCR'd properly Print Quality Quality: Varies by original source; PDF quality can be high resolution for clarity. Binding Type Binding: Not applicable (digital format) Paper Type Paper Type: Not applicable (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 cylinder, SOHC Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 86.0 mm x 94.0 mm (approximate, can vary slightly) Compression Ratio: 8.0:1 to 9.5:1 (depending on specific variant and market) Performance Horsepower: 90-105 hp (approximate, depending on specific version and tuning) Torque: 140-155 Nm (approximate) Fuel System Fuel Delivery: Bosch L-Jetronic (or similar continuous injection system) Fuel Type: Unleaded gasoline (premium grade recommended) Engine Management Ignition System: Electronic ignition with distributor 🔧 Transmission Standard Type: 4-speed or 5-speed manual transmission Optional Type: 3-speed or 4-speed ZF automatic transmission Features Clutch: Hydraulically operated single dry plate clutch Gear Ratios: Specific ratios for manual and automatic transmissions detailed in the manual 📐 Dimensions Exterior Wheelbase: 2794 mm (110 inches) Length: 4725 mm (186 inches) Width: 1700 mm (66.9 inches) Height: 1415 mm (55.7 inches) Weights Curb Weight: 1300-1400 kg (approximate, depending on equipment) Gross Vehicle Weight Rating: Varies by specific model and market, detailed in manual. Wheel Bolt Pattern: 5x120 mm Wheel Offset: ET 20 to ET 25 (approximate, depending on wheel size) Tire Sizes Standard: 195/70 HR 14 or 205/60 HR 14 (common examples) 🛡️ Safety Features Ratings Historical...
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