🏷️ Basic Information Identification Make: Alfa Romeo Model: Milano Nickname Or Alias: 75 Production Years Covered: 1985-1992 Codes Chassis Code: Type 119 👋 Introduction Market Position Market Segment: Compact executive sedan and estate car Competitive Analysis Key Competitors: BMW 3 Series (E30), Mercedes-Benz W201 (190E), Audi 80/90, Ford Sierra, Peugeot 405 Key Features Design Philosophy: Rear-wheel drive, transaxle layout for improved weight distribution, sporty handling, distinctive Italian styling Performance Orientation: Emphasis on driver engagement, sharp steering, and responsive engines, particularly in performance variants 📋 Manual Details Coverage Areas General Coverage: Comprehensive workshop service and repair for Alfa Romeo Milano (75) models Page Count Page Count: 898 Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine disassembly, assembly, inspection, repair, timing, valve adjustments, piston/ring replacement, cylinder head service, block machining Engine Management: Fuel injection systems (Bosch L-Jetronic, Motronic), ignition systems, sensors, actuators, troubleshooting fuel and ignition faults, ECU diagnostics Cooling System: Radiator, thermostat, water pump, hoses, fan operation, coolant specifications, diagnosis of overheating Lubrication System: Oil pump, oil pan, oil filter, oil passages, oil specifications, oil pressure testing Exhaust System: Exhaust manifold, catalytic converter, mufflers, pipes, gaskets, hangers, emissions control Transmission Manual: Gearbox disassembly, assembly, clutch operation, synchromesh, differential, gearbox oil specifications, repair procedures Transmission Automatic: Automatic transmission service, fluid specifications, torque converter, control pressure testing, repair procedures (if applicable to covered models) Drivetrain: Propeller shaft, universal joints, rear axle assembly, drive shafts, bearings, lubrication Suspension Front: MacPherson struts, control arms, anti-roll bar, bushings, wheel bearings, alignment procedures Suspension Rear: Transaxle mounted suspension, trailing arms, shock absorbers, springs, bushings, wheel bearings, alignment procedures Brakes Hydraulic: Brake master cylinder, brake lines, brake fluid specifications, bleeding procedures, brake booster Brakes Disc: Front and rear brake calipers, brake pads, brake discs, rotor replacement, caliper overhaul Brakes Parking: Parking brake mechanism, cables, adjustment Steering: Steering rack, power steering pump, hoses, fluid specifications, steering column, U-joints, troubleshooting steering issues Electrical System Overview: Wiring diagrams, electrical component locations, fuse box layouts, relay functions Battery Charging: Alternator, voltage regulator, battery maintenance, testing, replacement Lighting: Headlights, taillights, interior lights, signal lights, bulb types, troubleshooting Instruments Gauges: Speedometer, tachometer, fuel gauge, temperature gauge, warning lights, diagnostic procedures Wiper Washer: Wiper motor, blades, linkage, washer pump, fluid reservoir, operation Heating Ventilation Ac: HVAC controls, blower motor, heater core, evaporator, refrigerant charging, leak detection, system diagnosis Body Exterior: Body panel removal/installation, doors, hood, trunk, bumpers, glass, seals, trim Body Interior: Dashboard removal, seats, door panels, carpeting, headliner, interior trim components Frame Chassis: Structural components, rust repair, corrosion protection (general guidance) Procedures Included Maintenance Basic: Oil change, filter replacement, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement Maintenance Scheduled: Detailed periodic maintenance charts and schedules Troubleshooting: Systematic diagnostic procedures for common issues across all major vehicle systems Repair Engine: Complete engine overhaul, head gasket replacement, timing belt replacement, component rebuilds Repair Transmission: Manual and automatic transmission rebuilds, clutch replacement, driveshaft and axle repair Repair Brakes: Brake pad and rotor replacement, caliper overhaul, master cylinder replacement, brake line repair Repair Suspension: Strut and shock absorber replacement, control arm bushing replacement, ball joint replacement, wheel bearing replacement Repair Electrical: Component testing and replacement (alternator, starter, sensors), wiring harness repair, light repair Installation Removal: Step-by-step instructions for removing and installing major components and sub-assemblies Adjustment: Precise adjustment procedures for various systems including ignition timing, carburetor/throttle body, clutch, brakes, and suspension alignment Engine Performance Tuning: Includes information on adjustments and specifications relevant to optimal engine performance and tuning Safety Precautions: Includes specific notes on DANGER, CAUTION, and NOTE for safety-critical procedures Technical Depth Depth: Highly detailed, 'bumper-to-bumper' coverage suitable for professional mechanics and experienced DIY enthusiasts Detail Level: Includes pictorial diagrams, exploded views, and detailed explanations for complex procedures Special Tools: References specific Alfa Romeo special service tools (SSTs) and their part numbers where applicable Specifications: Provides critical service data, factory specifications, allowable limits, and tightening torques for all major components Illustrations: Detailed illustrations, exploded diagrams, and photographs supporting repair procedures. Wear Limits: Provides specific wear limits for various components to ensure correct repair and rebuild tolerances 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes, all pages are printable Page Quality: High-resolution, clear text and diagrams Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Requirements Software Requirement: Adobe Reader Os Compatibility: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Options Typical: Inline-4 (1.6L, 1.8L, 2.0L), V6 (2.5L, 3.0L) - Carbureted and Fuel Injected variants Performance Hp Range: Approx. 95 hp (1.6L) to 190+ hp (3.0L V6 Quadrifoglio) Torque Range: Approx. 130 Nm to 260+ Nm depending on engine Fuel System Fuel Delivery: Carburetor (Solex, Weber) and Electronic Fuel Injection (Bosch L-Jetronic, Motronic) Engine Layout Layout: Front-engine, RWD (transaxle)...