This comprehensive Factory Service Repair Manual offers a complete guide to maintaining and repairing your 1986-1988 Suzuki DR200 and SP200 motorcycles. It covers all aspects of your motorcycle, ensuring you have the information you need to tackle any repair or maintenance task.

The manual is structured to provide detailed instructions with clear diagrams, illustrations, photos, and exploded views. You'll find step-by-step instructions for everything from basic maintenance procedures like oil changes and filter replacements to more complex repairs like engine rebuilds and electrical system troubleshooting.

The manual includes sections covering:

* **General Information:** Provides essential information about your motorcycle, including specifications, safety precautions, and important terminology.
* **Periodic Maintenance:** Guides you through routine maintenance schedules, ensuring your motorcycle is properly serviced for optimal performance.
* **Fuel System:** Covers all aspects of the fuel system, including carburetor adjustments, fuel lines, and fuel tank maintenance.
* **Cooling System:** Provides detailed information on the cooling system, including radiator maintenance, coolant flushing, and troubleshooting.
* **Engine Top End:** Details on the engine's top end, including valve adjustments, cylinder head removal, and piston replacement.
* **Engine Lubrication System:** Covers the engine's lubrication system, including oil changes, filter replacements, and troubleshooting.
* **Engine Removal/Installation:** Offers step-by-step instructions for safely removing and reinstalling your engine.
* **Crankshaft/Crankcase:** Provides in-depth information on the crankshaft and crankcase, including inspection, repair, and replacement.
* **Transmission:** Covers the transmission, including gear shifting, clutch adjustment, and troubleshooting.
* **Wheels/Tires:** Offers detailed guidance on wheel maintenance, tire replacement, and balancing.
* **Final Drive:** Provides information on the final drive system, including chain adjustment, sprocket replacement, and troubleshooting.
* **Brakes:** Covers brake systems, including adjustment, maintenance, and troubleshooting.
* **Suspension:** Offers guidance on suspension adjustments, maintenance, and troubleshooting.
* **Steering:** Covers steering systems, including alignment, maintenance, and troubleshooting.
* **Frame:** Provides information on frame inspection, repair, and replacement.
* **Electrical System:** Details on the motorcycle's electrical system, including wiring diagrams, troubleshooting, and component replacement.
* **Troubleshooting:** Provides a comprehensive guide to troubleshooting common problems and diagnosing potential issues.

This manual is an invaluable resource for both novice and experienced mechanics, empowering you to confidently perform your own repairs and maintenance, saving you time and money.

The Suzuki DR200 and SP200 were popular off-road motorcycles produced by Suzuki from 1986 to 1988. These lightweight and versatile machines were designed for a wide range of riding styles, from casual trail riding to more demanding off-road adventures. The DR200, known for its reliability and ease of use, was a perfect beginner's motorcycle. It featured a 198cc air-cooled, four-stroke single-cylinder engine that produced moderate power, making it manageable for new riders. The SP200, on the other hand, was built with a more performance-oriented focus, boasting upgraded suspension and a larger fuel tank. This made it a more capable machine for tackling tougher terrain and longer rides. Both models boasted a lightweight tubular steel frame, providing a responsive and nimble handling experience.

Despite their differences, the DR200 and SP200 shared many common features. These included a six-speed transmission, electric start, and a telescopic front fork. Both models also featured a dual-shock rear suspension system, contributing to their excellent off-road performance. Their compact size and manageable weight made them easy to maneuver, even for less experienced riders. The DR200 and SP200 were renowned for their durability, rugged construction, and straightforward design, making them reliable companions for riders of all skill levels. Their simplicity and ease of maintenance also contributed to their popularity, attracting a loyal following of owners who enjoyed the satisfaction of working on their bikes. Their legacy lives on today, with many enthusiasts still enjoying these classic machines, a testament to their enduring appeal.