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BMW 318 318i 1986 Best Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 318i Model Code: E30 Year: 1986 Codes Chassis Code: E30 Engine Code: M10B18 👋 Introduction Market Position Segment: Compact Executive Sedan/Coupe Competitive Analysis Competitors: Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240 Key Features Driving Dynamics: Renowned BMW handling, rear-wheel drive, independent suspension. Build Quality: German engineering and high-quality materials typical of BMW. Value Proposition Manual Utility: Essential for DIY mechanics and enthusiasts seeking to maintain or repair their classic E30 318i. 📋 Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: Downloadable PDF Completeness: Complete Official Factory Documentation Page Count Estimated Page Count: Hundreds (exact count not specified in product info, but implied extensive) 📖 Manual Coverage Systems Covered Powertrain: Engine (M10B18), Fuel System, Ignition System, Exhaust System Drivetrain: Transmission (Manual/Automatic), Clutch, Driveshaft, Differential, Axles Chassis: Suspension (Front/Rear), Steering System, Brakes (Front/Rear Disc) Electrical: Wiring Diagrams, Charging System, Starting System, Lighting, Instrumentation, ECU (Motronic) Body: Body Panels, Doors, Glass, Interior Trim, Bumpers, Seals HVAC: Heating, Ventilation, Air Conditioning (if equipped) Procedures Included Maintenance: Routine Service, Oil Changes, Filter Replacements, Tune-ups Repair: Component Removal and Installation, Overhauls, Rebuilds Diagnostics: Troubleshooting Flowcharts, Fault Code Interpretation (for Motronic system) Adjustments: Valve Adjustments, Carburetor/Injection Adjustments, Wheel Alignment Specifications: Torque Values, Clearances, Fluid Capacities, Electrical Resistance Bodywork Repair: Procedures for panel alignment, door adjustments, glass replacement, and trim removal. Engine Mechanical: Cylinder head removal/installation, piston and connecting rod service, crankshaft service, timing chain service. Electrical Diagnostics: Detailed wiring diagrams for all circuits, component testing procedures, troubleshooting guides for common electrical faults. Technical Depth Depth: Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality Printability: Printable in its entirety or select pages. Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Displacement: 1.8 Liters (1766 cc) Bore X Stroke: 89.0 mm x 71.0 mm Compression Ratio: 8.8:1 (typical) Performance Horsepower: 101 hp @ 5800 rpm (approx.) Torque: 107 lb-ft @ 3250 rpm (approx.) Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection (or potentially Keihin carburetors in some markets, though injection is common for 'i' models) Fuel Type: Unleaded Regular (Octane Rating: 91 RON / 87 AKI) Ignition System Ignition Type: Electronic Ignition (Bosch Motronic) Cooling System Cooling Type: Liquid-cooled, pressurized system 🔧 Transmission Standard Transmission Type Standard: 4-speed Manual Transmission Optional Transmission Type Optional: 3-speed Automatic Transmission (ZF 3HP22) Features Clutch Type: Hydraulically actuated single dry plate clutch Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-90 (or similar, refer to manual for exact spec) Automatic Transmission Fluid: Dexron III (or equivalent, consult manual) 📐 Dimensions Exterior Length: Approx. 4325 mm (170.3 in) Width: Approx. 1675 mm (65.9 in) Height: Approx. 1380 mm (54.3 in) Wheelbase: Approx. 2570 mm (101.2 in) Weights Curb Weight: Approx. 1150 kg (2535 lbs) Gross Vehicle Weight Rating: Varies by configuration, consult manual 🛡️ Safety Features Ratings Crash Test Data: Limited comprehensive crash data available for this era; emphasis on driver control and passive safety for the time. Active Features Brakes: Front: Ventilated Disc Brakes, Rear: Solid Disc Brakes. Power assisted. Suspension: Independent front suspension (MacPherson struts), Independent rear semi-trailing arm suspension for excellent road holding. Passive Features Seatbelts: Three-point inertia-reel seatbelts (front), Lap belts (rear typical). Structure: Reinforced passenger safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted AM/FM/Cassette stereo system. Speakers typically in doors and rear deck. Aftermarket upgrades common. Driver Assistance Cruise Control: Optional feature on some models. ABS: Anti-lock Braking System (ABS) was an option, becoming more standard on later E30s. Connectivity Connectivity Features: No modern connectivity features (e.g., Bluetooth, USB, smartphone integration) as standard. 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000-7,500 miles or 6-12 months, whichever comes first (typical for the era, consult manual for specific recommendation). Spark Plug Replacement: Every 20,000-30,000 miles (depending on plug type, e.g., copper vs. platinum). Timing Belt Replacement: M10 engine uses a timing chain, which is generally maintenance-free unless there are specific issues like rattle. Fluid Specifications Engine Oil Type: API SG or SH, SAE 20W-50 or 10W-40 (depending on climate, consult manual) Coolant Type: Ethylene Glycol based antifreeze, 50/50 mix with distilled water. Brake Fluid Type: DOT 3 or DOT 4. Power Steering Fluid: BMW Genuine Power Steering Fluid or ATF Dexron II/III. Known Issues Engine Wear: Valve stem seals can degrade leading to oil consumption; M10 engines are generally robust but can suffer from typical older engine issues like oil leaks. Cooling System: Plastic coolant expansion tanks can become brittle and crack; hoses can degrade. Electrical: Corrosion in connectors, failing dashboard illumination, Motronic ECU issues (less common than later...
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BMW 318 318i 1986 Best Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
318i
Model Code:
E30
Year:
1986
Codes
Chassis Code:
E30
Engine Code:
M10B18
👋 Introduction
Market Position
Segment:
Compact Executive Sedan/Coupe
Competitive Analysis
Competitors:
Mercedes-Benz 190E, Audi 80/90, Alfa Romeo 75, Volvo 240
Key Features
Driving Dynamics:
Renowned BMW handling, rear-wheel drive, independent suspension.
Build Quality:
German engineering and high-quality materials typical of BMW.
Value Proposition
Manual Utility:
Essential for DIY mechanics and enthusiasts seeking to maintain or repair their classic E30 318i.
📋 Manual Details
Coverage Areas
Manual Type:
Factory Service Repair Manual
Language:
English
Format:
Downloadable PDF
Completeness:
Complete Official Factory Documentation
Page Count
Estimated Page Count:
Hundreds (exact count not specified in product info, but implied extensive)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (M10B18), Fuel System, Ignition System, Exhaust System
Drivetrain:
Transmission (Manual/Automatic), Clutch, Driveshaft, Differential, Axles
Chassis:
Suspension (Front/Rear), Steering System, Brakes (Front/Rear Disc)
Electrical:
Wiring Diagrams, Charging System, Starting System, Lighting, Instrumentation, ECU (Motronic)
Body:
Body Panels, Doors, Glass, Interior Trim, Bumpers, Seals
HVAC:
Heating, Ventilation, Air Conditioning (if equipped)
Procedures Included
Maintenance:
Routine Service, Oil Changes, Filter Replacements, Tune-ups
Repair:
Component Removal and Installation, Overhauls, Rebuilds
Diagnostics:
Troubleshooting Flowcharts, Fault Code Interpretation (for Motronic system)
Adjustments:
Valve Adjustments, Carburetor/Injection Adjustments, Wheel Alignment
Specifications:
Torque Values, Clearances, Fluid Capacities, Electrical Resistance
Bodywork Repair:
Procedures for panel alignment, door adjustments, glass replacement, and trim removal.
Engine Mechanical:
Cylinder head removal/installation, piston and connecting rod service, crankshaft service, timing chain service.
Electrical Diagnostics:
Detailed wiring diagrams for all circuits, component testing procedures, troubleshooting guides for common electrical faults.
Technical Depth
Depth:
Comprehensive: Covers basic maintenance to full engine and transmission rebuilds, advanced electrical diagnostics, and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality
Printability:
Printable in its entirety or select pages.
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.8 Liters (1766 cc)
Bore X Stroke:
89.0 mm x 71.0 mm
Compression Ratio:
8.8:1 (typical)
Performance
Horsepower:
101 hp @ 5800 rpm (approx.)
Torque:
107 lb-ft @ 3250 rpm (approx.)
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection (or potentially Keihin carburetors in some markets, though injection is common for 'i' models)
Fuel Type:
Unleaded Regular (Octane Rating: 91 RON / 87 AKI)
Ignition System
Ignition Type:
Electronic Ignition (Bosch Motronic)
Cooling System
Cooling Type:
Liquid-cooled, pressurized system
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Manual Transmission
Optional
Transmission Type Optional:
3-speed Automatic Transmission (ZF 3HP22)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (or similar, refer to manual for exact spec)
Automatic Transmission Fluid:
Dexron III (or equivalent, consult manual)
📐 Dimensions
Exterior
Length:
Approx. 4325 mm (170.3 in)
Width:
Approx. 1675 mm (65.9 in)
Height:
Approx. 1380 mm (54.3 in)
Wheelbase:
Approx. 2570 mm (101.2 in)
Weights
Curb Weight:
Approx. 1150 kg (2535 lbs)
Gross Vehicle Weight Rating:
Varies by configuration, consult manual
🛡️ Safety Features
Ratings
Crash Test Data:
Limited comprehensive crash data available for this era; emphasis on driver control and passive safety for the time.
Active Features
Brakes:
Front: Ventilated Disc Brakes, Rear: Solid Disc Brakes. Power assisted.
Suspension:
Independent front suspension (MacPherson struts), Independent rear semi-trailing arm suspension for excellent road holding.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts (front), Lap belts (rear typical).
Structure:
Reinforced passenger safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted AM/FM/Cassette stereo system. Speakers typically in doors and rear deck. Aftermarket upgrades common.
Driver Assistance
Cruise Control:
Optional feature on some models.
ABS:
Anti-lock Braking System (ABS) was an option, becoming more standard on later E30s.
Connectivity
Connectivity Features:
No modern connectivity features (e.g., Bluetooth, USB, smartphone integration) as standard.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 5,000-7,500 miles or 6-12 months, whichever comes first (typical for the era, consult manual for specific recommendation).
Spark Plug Replacement:
Every 20,000-30,000 miles (depending on plug type, e.g., copper vs. platinum).
Timing Belt Replacement:
M10 engine uses a timing chain, which is generally maintenance-free unless there are specific issues like rattle.
Fluid Specifications
Engine Oil Type:
API SG or SH, SAE 20W-50 or 10W-40 (depending on climate, consult manual)
Coolant Type:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
BMW Genuine Power Steering Fluid or ATF Dexron II/III.
Known Issues
Engine Wear:
Valve stem seals can degrade leading to oil consumption; M10 engines are generally robust but can suffer from typical older engine issues like oil leaks.
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; hoses can degrade.
Electrical:
Corrosion in connectors, failing dashboard illumination, Motronic ECU issues (less common than later models).
Suspension:
Worn bushings (control arm, sway bar), strut mounts, and rear trailing arm bushings are common wear items.
Rust:
Common E30 rust points include wheel arches, rocker panels, battery tray area, and trunk floor.
Technical Tips
Fuel Injection Cleaning:
Regular cleaning of fuel injectors and throttle body is recommended for optimal performance.
📚 Vehicle History
Brand Heritage
Brand Focus:
BMW's legacy of producing sporty, driver-focused luxury vehicles.
Model Evolution
E30 Introduction:
The E30 platform, launched in 1982, replaced the E21 3 Series and established a new benchmark for compact executive cars.
E30 Generations:
The 1986 model year represents the earlier phase of the E30's lifecycle, before significant styling updates.
Production
Manufacturing Location:
Germany (primarily Dingolfing Plant)
Production Years
E30 Total Production:
1982-1991
🏆 Awards & Recognition
Recognitions
Automotive Press:
The E30 generation, in its various forms, was consistently praised by automotive journalists for its driving dynamics and build quality, often winning comparison tests against rivals.
Ratings
Reliability Perception:
While requiring diligent maintenance, the M10 engine is known for its longevity and robust nature when properly cared for. Overall E30 reliability is good but requires proactive attention to wear items.
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