Fiat 124 Spider 1986 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Fiat Model: 124 Spider Year: 1986 Generation Generation: Third Generation (DS) Codes Chassis Code: DS 👋 Introduction Market Position Target Audience: Fiat 124 Spider owners, independent repair shops, classic car enthusiasts. Competitive Analysis Manual Advantage: Provides official dealer-level information, surpassing generic aftermarket manuals in detail and accuracy. Key Features Ease Of Use: Designed for simplicity with step-by-step instructions and diagrams. Completeness: Covers all aspects of the vehicle, from basic maintenance to complex repairs. Technical Accuracy: Utilizes factory-verified data and specifications. 📋 Manual Details Coverage Areas Manual Coverage Summary: Comprehensive coverage for all workshop procedures including accessories, body, brakes, clutch, drive shaft, electrical systems, engine (0-50, 51-100, 101-170 HP variants), general information and maintenance, rear axle, steering, suspension, timing belt replacement, and transmission. Page Count Estimated Page Count: Likely 500+ pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), clutch, transmission, drive shaft, rear axle. Chassis: Brakes, steering, suspension, wheels, tires. Electrical And Accessories: Complete electrical diagrams, lighting, ignition, starting, charging, accessories. Body And Interior: Body panels, doors, trim, interior components, convertible top mechanism. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug changes, fluid level checks, lubrication, tune-ups. Major Repairs: Engine overhauls, transmission rebuilds, clutch replacement, brake system repairs, suspension component replacement. Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, electrical system fault finding. Special Procedures: Timing belt replacement, torque specifications, fluid capacities, electrical wiring diagrams. Technical Depth Diagnostic Level: Advanced diagnostics, including electrical schematics and component testing. Rebuild Level: Complete engine and transmission rebuild procedures. Adjustment Procedures: Detailed procedures for all adjustments, from carburetor settings to ignition timing. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content within the PDF Zoom Functionality: Enabled for clear viewing of diagrams and text Print Quality Printability: Printable pages for workshop use Binding Type Binding Type: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-4 Cylinder DOHC Engine Displacement: 1995 cc (2.0 Liters) Engine Code: 132 AC.000 (for many 2.0L variants) Performance Horsepower Range: Approximately 105-115 HP (depending on specific market and emissions controls), with variants covering 0-50, 51-100, and 101-170 HP as listed. Torque Range: Approximately 120-130 lb-ft Fuel System Fuel Delivery: Bosch L-Jetronic Fuel Injection (standard on most 1986 models) Fuel Type: Unleaded Gasoline (91 octane or higher recommended) Ignition System Ignition Type: Electronic Ignition Cooling System Cooling Type: Water-cooled, pressurized system Timing Belt Timing Belt Replacement Interval: Refer to manual for specific mileage/time interval (typically 50,000-70,000 miles or 5 years) 🔧 Transmission Standard Transmission Type: 5-speed Manual Transaxle Optional Transmission Type: 3-speed Automatic Transaxle (less common) Features Clutch Type: Hydraulically operated single dry plate clutch Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 gear oil Automatic Transmission Fluid: Dexron III or equivalent (if equipped with automatic) 📐 Dimensions Exterior Wheelbase: 2240 mm (88.2 in) Length: 4005 mm (157.7 in) Width: 1650 mm (65.0 in) Height: 1240 mm (48.8 in) Weights Curb Weight: Approximately 970-1050 kg (2138-2315 lbs) Gross Vehicle Weight Rating: Refer to vehicle VIN plate Wheels And Tires Wheel Size: 14-inch or 15-inch alloy or steel wheels Tire Size: 185/70 R14 or 195/60 R14, 195/55 R15 (depending on trim and options) Bolt Pattern: 4x130 🛡️ Safety Features Ratings Crash Test Information: No official government crash test ratings available for this specific model year from modern agencies. Design predates extensive standardized testing. Active Features Brakes: Front: Ventilated Disc Brakes; Rear: Drum Brakes (with optional rear discs on some variants). Parking Brake: Mechanical handbrake, acting on rear wheels. Passive Features Seatbelts: Three-point inertia-reel seatbelts in the front. Roll Over Protection: Integral roll bar behind the seats (standard on most models). 💡 Technology Features Infotainment Audio System: Typically an AM/FM radio with an optional cassette player. Aftermarket upgrades common. Dashboard Instruments: Analog gauges including speedometer, tachometer, fuel level, coolant temperature, oil pressure, and voltmeter. Driver Assistance Driver Aids: Basic: no electronic driver aids like ABS, traction control, or airbags. Connectivity Connectivity Features: None beyond basic radio/speaker connections. 🔧 Maintenance Service Intervals Oil Change Interval: Every 3,000-5,000 miles or 6-12 months, whichever comes first. Timing Belt Replacement: Refer to specific manual section; critical for engine integrity due to interference design. Spark Plug Replacement: Every 20,000-30,000 miles. Fluid Specifications Engine Oil: API SG/SH, SAE 10W-40 or 20W-50 (depending on climate) Coolant: 50/50 mix of Ethylene Glycol antifreeze and distilled water Brake Fluid: DOT 3 or DOT 4 Power Steering Fluid: ATF Dexron II/III (if equipped with power steering) Known Issues Rust Susceptibility: Prone to rust, especially in wheel arches, rocker panels, and sills. Thorough inspection is crucial. Electrical Gremlins: Older wiring can degrade, leading to intermittent electrical issues. The manual's...
Fiat 124 Spider owners, independent repair shops, classic car enthusiasts.
Competitive Analysis
Manual Advantage:
Provides official dealer-level information, surpassing generic aftermarket manuals in detail and accuracy.
Key Features
Ease Of Use:
Designed for simplicity with step-by-step instructions and diagrams.
Completeness:
Covers all aspects of the vehicle, from basic maintenance to complex repairs.
Technical Accuracy:
Utilizes factory-verified data and specifications.
📋 Manual Details
Coverage Areas
Manual Coverage Summary:
Comprehensive coverage for all workshop procedures including accessories, body, brakes, clutch, drive shaft, electrical systems, engine (0-50, 51-100, 101-170 HP variants), general information and maintenance, rear axle, steering, suspension, timing belt replacement, and transmission.
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive factory service manuals of this era)
Troubleshooting guides, symptom-based diagnostics, electrical system fault finding.
Special Procedures:
Timing belt replacement, torque specifications, fluid capacities, electrical wiring diagrams.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including electrical schematics and component testing.
Rebuild Level:
Complete engine and transmission rebuild procedures.
Adjustment Procedures:
Detailed procedures for all adjustments, from carburetor settings to ignition timing.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content within the PDF
Zoom Functionality:
Enabled for clear viewing of diagrams and text
Print Quality
Printability:
Printable pages for workshop use
Binding Type
Binding Type:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline-4 Cylinder DOHC
Engine Displacement:
1995 cc (2.0 Liters)
Engine Code:
132 AC.000 (for many 2.0L variants)
Performance
Horsepower Range:
Approximately 105-115 HP (depending on specific market and emissions controls), with variants covering 0-50, 51-100, and 101-170 HP as listed.
Torque Range:
Approximately 120-130 lb-ft
Fuel System
Fuel Delivery:
Bosch L-Jetronic Fuel Injection (standard on most 1986 models)
Fuel Type:
Unleaded Gasoline (91 octane or higher recommended)
Ignition System
Ignition Type:
Electronic Ignition
Cooling System
Cooling Type:
Water-cooled, pressurized system
Timing Belt
Timing Belt Replacement Interval:
Refer to manual for specific mileage/time interval (typically 50,000-70,000 miles or 5 years)
🔧 Transmission
Standard Transmission
Type:
5-speed Manual Transaxle
Optional Transmission
Type:
3-speed Automatic Transaxle (less common)
Features
Clutch Type:
Hydraulically operated single dry plate clutch
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 80W-90 gear oil
Automatic Transmission Fluid:
Dexron III or equivalent (if equipped with automatic)
📐 Dimensions
Exterior
Wheelbase:
2240 mm (88.2 in)
Length:
4005 mm (157.7 in)
Width:
1650 mm (65.0 in)
Height:
1240 mm (48.8 in)
Weights
Curb Weight:
Approximately 970-1050 kg (2138-2315 lbs)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate
Wheels And Tires
Wheel Size:
14-inch or 15-inch alloy or steel wheels
Tire Size:
185/70 R14 or 195/60 R14, 195/55 R15 (depending on trim and options)
Bolt Pattern:
4x130
🛡️ Safety Features
Ratings
Crash Test Information:
No official government crash test ratings available for this specific model year from modern agencies. Design predates extensive standardized testing.
Active Features
Brakes:
Front: Ventilated Disc Brakes; Rear: Drum Brakes (with optional rear discs on some variants).
Parking Brake:
Mechanical handbrake, acting on rear wheels.
Passive Features
Seatbelts:
Three-point inertia-reel seatbelts in the front.
Roll Over Protection:
Integral roll bar behind the seats (standard on most models).
💡 Technology Features
Infotainment
Audio System:
Typically an AM/FM radio with an optional cassette player. Aftermarket upgrades common.
Dashboard Instruments:
Analog gauges including speedometer, tachometer, fuel level, coolant temperature, oil pressure, and voltmeter.
Driver Assistance
Driver Aids:
Basic: no electronic driver aids like ABS, traction control, or airbags.
Connectivity
Connectivity Features:
None beyond basic radio/speaker connections.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 6-12 months, whichever comes first.
Timing Belt Replacement:
Refer to specific manual section; critical for engine integrity due to interference design.
Spark Plug Replacement:
Every 20,000-30,000 miles.
Fluid Specifications
Engine Oil:
API SG/SH, SAE 10W-40 or 20W-50 (depending on climate)
Coolant:
50/50 mix of Ethylene Glycol antifreeze and distilled water
Brake Fluid:
DOT 3 or DOT 4
Power Steering Fluid:
ATF Dexron II/III (if equipped with power steering)
Known Issues
Rust Susceptibility:
Prone to rust, especially in wheel arches, rocker panels, and sills. Thorough inspection is crucial.
Electrical Gremlins:
Older wiring can degrade, leading to intermittent electrical issues. The manual's wiring diagrams are invaluable.
Suspension Wear:
Bushings and ball joints can wear over time, affecting handling and alignment.
Convertible Top Mechanism:
Can require lubrication and adjustment; manual details operation and maintenance.
📚 Vehicle History
Brand Heritage
Manufacturer History:
Fiat Auto S.p.A. is an Italian manufacturer with a long history dating back to 1899. Known for producing stylish and sporting automobiles.
Model Evolution
Model Lineage:
The Fiat 124 Sport Spider was initially introduced in 1966 and evolved through several generations. The 1986 model is part of the final iteration, often referred to as the 'Pininfarina Spider' due to the design and later production involvement of Pininfarina.
Production
Production Period:
1966–1982 (original), revived as the 'Spider Europa' or 'Spider Azzurra' by Pininfarina in collaboration with Fiat from 1983-1985. The 1986 model specifically refers to the final year of production under Fiat/Pininfarina before the platform was further developed into the Pininfarina Spider America.
Manufacturing Location:
Turin, Italy (initial) and later Grugliasco, Italy (Pininfarina plant for later models).
🏆 Awards & Recognition
Recognitions
Designer Accolade:
The Fiat 124 Spider's design is widely praised and attributed to Pininfarina, contributing to its enduring appeal.