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Suzuki HATCH 800CC ALTO Full Service & Repair Manual 1987-1988

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🏷️ Basic Information Identification Make: Suzuki Model: Alto Generation: Fourth Generation (SB11) Year: 1987-1988 Codes Chassis Code: SA310 / CA71V Body Style: Hatchback 👋 Introduction Market Position Segment: Compact City Car / Kei Car (depending on market specifics) Competitive Analysis Competitors: Daihatsu Cuore, Honda Today, Mitsubishi Minica, Subaru Rex Key Features Focus: Fuel efficiency, affordability, compact size for urban maneuverability. Value Proposition Manual Benefit: Empowers owners and independent workshops to perform professional-level maintenance and repairs, extending vehicle life and ensuring optimal performance. Target Audience Audience: Suzuki Alto owners, independent mechanics, automotive enthusiasts, restoration projects. Manual Purpose Purpose: To provide comprehensive repair, servicing, and troubleshooting information for the Suzuki Hatch 800cc Alto, mirroring the content used by professional mechanics. 📋 Manual Details Coverage Areas Covered Regions: Global (factory specifications applicable across most markets) Page Count Estimated Pages: Extensive (hundreds of pages, as per description) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (presumed, based on typical repair manual language for international markets) Format Format: Digital (PDF) Licensing Usage Rights: Unlimited usage on multiple devices for life, no expiry dates or renewal fees. Compatibility Operating Systems: Compatible with all Windows and MAC computers. 📖 Manual Coverage Systems Covered Engine: Full engine overhaul, tuning, diagnostics, fuel system (carburetor/injection), ignition system, cooling system, lubrication system, emissions control. Transmission: Manual and Automatic transmission repair, clutch service, drive shafts, final drive, fluid specifications. Chassis: Suspension (front and rear), steering system (rack and pinion), wheel alignment, bearings, bushings. Brakes: Hydraulic system, brake fluid, caliper/drum service, master cylinder, parking brake, ABS (if applicable to specific export models). Electrical: Wiring diagrams, battery, charging system (alternator, starter), lighting system, instrument cluster, fuses, relays, power windows, wipers, horn. Body: Body panel repair, interior trim removal/installation, glass replacement, door mechanisms, locks, hinges. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, fluid level checks, tire rotations, brake inspections. Troubleshooting: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, electrical component diagnosis and replacement. Special Tools: Identification and usage of specific tools required for various repair procedures. Diagnostics: Step-by-step diagnostic procedures for identifying and resolving mechanical and electrical faults. Technical Depth Depth: Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds) Diagrams Illustrations: Hundreds of detailed photos and exploded diagrams to guide repair processes. 📊 Manual Specifications File Format Format: PDF Searchable Text: Likely searchable (standard for professional PDF manuals) Print Quality Printability: Printable (individual pages or entire manual) Binding Type Binding: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Data Integrity Accuracy: Factory-based, providing accurate technical data and procedures for servicing and repairing the vehicle. ⚙️ Engine Specifications Primary Engine Engine Code: F8C / F8B (Depending on specific market and configuration) Displacement: 797 cc (0.8 Liters) Configuration: Inline 3-Cylinder, SOHC (Single Overhead Camshaft) Performance Horsepower: Approx. 35-40 PS (26-30 kW) at 5000-5500 RPM (Varies slightly by market and emission regulations) Torque: Approx. 60-65 Nm (44-48 lb-ft) at 3000-3500 RPM (Varies slightly by market and emission regulations) Fuel System Fuel Delivery: Carburetor (e.g., Mikuni 26mm or similar) Fuel Type: Unleaded Gasoline (Octane rating as per local market recommendations, typically 91 RON or higher) Cooling System Type: Water-cooled Lubrication System Oil Capacity: Approx. 3.0 Liters (3.2 US Quarts) with filter change (Consult manual for exact capacity) Engine Management Ignition System: Electronic Ignition (Distributorless or distributor type) 🔧 Transmission Standard Type: 4-speed Manual Transmission Optional Type: 3-speed Automatic Transmission (less common in some markets) Features Drive Layout: Front-Wheel Drive (FWD) Transmission Fluid Manual Fluid Spec: API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Consult manual for precise specification) Automatic Fluid Spec: Dexron II or equivalent ATF (Consult manual for precise specification) 📐 Dimensions Exterior Length: Approx. 3,200 - 3,300 mm Width: Approx. 1,400 - 1,450 mm Height: Approx. 1,390 - 1,450 mm Weights Curb Weight: Approx. 650 - 750 kg (depending on trim and equipment) Wheels Tires Wheel Size: 12-inch or 13-inch steel wheels (common) Tire Size: 135SR12 or 145/80R13 (common sizes) Bolt Pattern: 4x114.3mm (typical for this era Suzuki) 🛡️ Safety Features Ratings Crash Test Data: Limited public data available for this specific model year; early 1980s safety standards were less stringent. Active Features Braking Assist: Standard front disc, rear drum brakes. Power assist may be optional or standard depending on market. Passive Features Seatbelts: Standard front seatbelts, likely lap belts for rear passengers depending on market. Body Structure: Reinforced passenger cell (typical for the era). 💡 Technology Features Infotainment Audio System: Basic AM/FM radio, often with a single cassette player. Speaker count typically 2 or 4. Driver Assistance ABS: Anti-lock Braking System (ABS) was not standard equipment on most models of this era, likely an optional feature on higher trims or specific export markets. Climate Control Heating Ventilation:...
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Suzuki HATCH 800CC ALTO Full Service & Repair Manual 1987-1988
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Alto
Generation:
Fourth Generation (SB11)
Year:
1987-1988
Codes
Chassis Code:
SA310 / CA71V
Body Style:
Hatchback
👋 Introduction
Market Position
Segment:
Compact City Car / Kei Car (depending on market specifics)
Competitive Analysis
Competitors:
Daihatsu Cuore, Honda Today, Mitsubishi Minica, Subaru Rex
Key Features
Focus:
Fuel efficiency, affordability, compact size for urban maneuverability.
Value Proposition
Manual Benefit:
Empowers owners and independent workshops to perform professional-level maintenance and repairs, extending vehicle life and ensuring optimal performance.
Target Audience
Audience:
Suzuki Alto owners, independent mechanics, automotive enthusiasts, restoration projects.
Manual Purpose
Purpose:
To provide comprehensive repair, servicing, and troubleshooting information for the Suzuki Hatch 800cc Alto, mirroring the content used by professional mechanics.
📋 Manual Details
Coverage Areas
Covered Regions:
Global (factory specifications applicable across most markets)
Page Count
Estimated Pages:
Extensive (hundreds of pages, as per description)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (presumed, based on typical repair manual language for international markets)
Format
Format:
Digital (PDF)
Licensing
Usage Rights:
Unlimited usage on multiple devices for life, no expiry dates or renewal fees.
Compatibility
Operating Systems:
Compatible with all Windows and MAC computers.
📖 Manual Coverage
Systems Covered
Engine:
Full engine overhaul, tuning, diagnostics, fuel system (carburetor/injection), ignition system, cooling system, lubrication system, emissions control.
Transmission:
Manual and Automatic transmission repair, clutch service, drive shafts, final drive, fluid specifications.
Chassis:
Suspension (front and rear), steering system (rack and pinion), wheel alignment, bearings, bushings.
Brakes:
Hydraulic system, brake fluid, caliper/drum service, master cylinder, parking brake, ABS (if applicable to specific export models).
Electrical:
Wiring diagrams, battery, charging system (alternator, starter), lighting system, instrument cluster, fuses, relays, power windows, wipers, horn.
Body:
Body panel repair, interior trim removal/installation, glass replacement, door mechanisms, locks, hinges.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug checks, fluid level checks, tire rotations, brake inspections.
Troubleshooting:
Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable).
Major Repairs:
Engine rebuilds, transmission overhauls, suspension component replacement, brake system overhauls, electrical component diagnosis and replacement.
Special Tools:
Identification and usage of specific tools required for various repair procedures.
Diagnostics:
Step-by-step diagnostic procedures for identifying and resolving mechanical and electrical faults.
Technical Depth
Depth:
Comprehensive (covers everything from basic maintenance to complete engine and transmission rebuilds)
Diagrams Illustrations:
Hundreds of detailed photos and exploded diagrams to guide repair processes.
📊 Manual Specifications
File Format
Format:
PDF
Searchable Text:
Likely searchable (standard for professional PDF manuals)
Print Quality
Printability:
Printable (individual pages or entire manual)
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Data Integrity
Accuracy:
Factory-based, providing accurate technical data and procedures for servicing and repairing the vehicle.
⚙️ Engine Specifications
Primary Engine
Engine Code:
F8C / F8B (Depending on specific market and configuration)
Displacement:
797 cc (0.8 Liters)
Configuration:
Inline 3-Cylinder, SOHC (Single Overhead Camshaft)
Performance
Horsepower:
Approx. 35-40 PS (26-30 kW) at 5000-5500 RPM (Varies slightly by market and emission regulations)
Torque:
Approx. 60-65 Nm (44-48 lb-ft) at 3000-3500 RPM (Varies slightly by market and emission regulations)
Fuel System
Fuel Delivery:
Carburetor (e.g., Mikuni 26mm or similar)
Fuel Type:
Unleaded Gasoline (Octane rating as per local market recommendations, typically 91 RON or higher)
Cooling System
Type:
Water-cooled
Lubrication System
Oil Capacity:
Approx. 3.0 Liters (3.2 US Quarts) with filter change (Consult manual for exact capacity)
Engine Management
Ignition System:
Electronic Ignition (Distributorless or distributor type)
🔧 Transmission
Standard
Type:
4-speed Manual Transmission
Optional
Type:
3-speed Automatic Transmission (less common in some markets)
Features
Drive Layout:
Front-Wheel Drive (FWD)
Transmission Fluid
Manual Fluid Spec:
API GL-4, SAE 75W-90 or 80W-90 Gear Oil (Consult manual for precise specification)
Automatic Fluid Spec:
Dexron II or equivalent ATF (Consult manual for precise specification)
📐 Dimensions
Exterior
Length:
Approx. 3,200 - 3,300 mm
Width:
Approx. 1,400 - 1,450 mm
Height:
Approx. 1,390 - 1,450 mm
Weights
Curb Weight:
Approx. 650 - 750 kg (depending on trim and equipment)
Wheels Tires
Wheel Size:
12-inch or 13-inch steel wheels (common)
Tire Size:
135SR12 or 145/80R13 (common sizes)
Bolt Pattern:
4x114.3mm (typical for this era Suzuki)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited public data available for this specific model year; early 1980s safety standards were less stringent.
Active Features
Braking Assist:
Standard front disc, rear drum brakes. Power assist may be optional or standard depending on market.
Passive Features
Seatbelts:
Standard front seatbelts, likely lap belts for rear passengers depending on market.
Body Structure:
Reinforced passenger cell (typical for the era).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio, often with a single cassette player. Speaker count typically 2 or 4.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard equipment on most models of this era, likely an optional feature on higher trims or specific export markets.
Climate Control
Heating Ventilation:
Basic heating and ventilation system. Air conditioning was often an optional extra.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 7,500 km or 6 months (whichever comes first) - consult manual for specifics.
Air Filter Replacement:
Inspect every 10,000 km, replace as needed or every 20,000 km.
Spark Plug Replacement:
Every 20,000 - 30,000 km, depending on plug type.
Timing Belt Replacement:
This engine typically uses a timing chain, which is generally maintenance-free unless specific issues arise. If it were a belt, the interval would be around 80,000 - 100,000 km.
Fluid Specifications
Engine Oil Type:
API SG/SH or ACEA A2/A3, SAE 10W-30 or 10W-40 (viscosity dependent on ambient temperature, consult manual)
Coolant Type:
Ethylene Glycol based antifreeze, mixed 50/50 with distilled water. Consult manual for specific Suzuki coolant type.
Brake Fluid Type:
DOT 3 or DOT 4 (check cap or manual for exact specification)
Known Issues
Common Wear Items:
Clutch wear, exhaust system corrosion, aging rubber mounts and bushings, carburetor tuning issues due to age.
Engine Considerations:
Potential for carbon buildup in combustion chambers, carburetor jet clogging.
Electrical Considerations:
Corrosion on electrical connectors, aging wiring harness components.
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Suzuki has a long history of producing small, economical vehicles and motorcycles.
Model Evolution
Alto Lineage:
The Alto nameplate dates back to 1979, with this generation (SB11) representing a significant update in design and engineering.
Production
Production Period:
1984-1990 (for the SB11 generation)
Production Locations
Manufacturing Sites:
Primarily Japan, with potential assembly in other international markets.
🏆 Awards & Recognition
Recognitions
Historical Accolades:
While specific awards for the 1987-1988 Alto are not widely documented, the model series consistently received praise in its time for fuel economy and affordability, contributing to its significant market share in the compact car segment.
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