🏷️ Basic Information Identification Make: Suzuki Model: LT500R QuadZilla Vehicle Type: All-Terrain Vehicle (ATV) Codes Production Code Range: LT500R (1987), LT500RJ (1988), LT500RK (1989), LT500RL (1990) Generation Model Years Covered: 1987-1990 👋 Introduction Market Position Target Audience: Owners of 1987-1990 Suzuki LT500R QuadZilla seeking to perform maintenance, repairs, and restoration. Competitive Analysis Value Proposition: Provides dealership-level technical information at a fraction of the cost, enabling DIY repairs and maintenance. Key Features Manual Attributes: Includes detailed diagrams, part schematics, torque specifications, and troubleshooting guides for comprehensive repair. Model Coverage: Covers the entire 1987-1990 production run of the LT500R QuadZilla, including specific updates for model years 88, 89, and 90. 📋 Manual Details Coverage Areas Sections Covered: General Information, Periodic Maintenance and Tune-Up Procedures, Engine, Cooling System, Fuel Systems, Electrical System, Chassis, Service Information, Appendix, Model-Specific Updates (LT500RJ, LT500RK, LT500RL) Page Count Total Pages: 239 Manual Type Type: Official Full Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete tear down and rebuild, internal components, lubrication, cooling, fuel delivery, ignition Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes Electrical System: Ignition system, charging system, lighting, wiring diagrams, troubleshooting electrical faults Fuel System: Carburetor adjustment and rebuilding, fuel tank, fuel lines, fuel pump (if applicable) Procedures Included Maintenance: Periodic maintenance, tune-up procedures, fluid changes, filter replacements, lubrication schedules Repair: Complete tear down and rebuild of all major components, component-specific repairs Troubleshooting: Diagnostic procedures for common problems, error code interpretation (if applicable) Rebuild: Detailed instructions for engine, transmission, and other major component rebuilds Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine and chassis overhauls. Includes factory-level procedures and specifications. 📊 Manual Specifications File Format Quality: High-resolution PDF, ensuring clarity of text and diagrams Print Quality Printability: All pages are printable without restriction Binding Type Delivery Method: Instant download link provided after purchase completion Paper Type Software Requirement: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 499cc (exact value may vary slightly by year) Cooling System: Liquid-cooled Performance Bore X Stroke: Specific values available within the manual Compression Ratio: Specific values available within the manual Fuel System Carburetor Model: Likely a Mikuni VM series, specific model and jetting details in manual Fuel Type: Leaded or Unleaded gasoline with appropriate 2-stroke oil mixture (details in manual) 🔧 Transmission Standard Transmission Type: 6-speed sequential manual with a separate clutch system Features Drive Type: Shaft drive (rear-wheel drive) 📐 Dimensions Exterior Length: Specific dimensions available in the manual Width: Specific dimensions available in the manual Height: Specific dimensions available in the manual Weights Dry Weight: Specific weight details available in the manual (typically around 370-380 lbs) Fuel Capacity: Specific capacity available in the manual (typically around 3.2 gallons) 🛡️ Safety Features Ratings Atv Safety Considerations: Manual includes information on safe operation, but ATVs are inherently off-road vehicles with associated risks. Emphasizes protective gear. 💡 Technology Features Infotainment Atv Technology Era: Reflects the technology of the late 1980s; primarily focused on mechanical and basic electrical systems. No digital infotainment. Driver Assistance Atv Features: No electronic driver assistance features. Focus is on mechanical performance and rider control. 🔧 Maintenance Service Intervals Oil Change: Specific intervals for engine oil and transmission oil changes detailed within the manual based on operating hours or mileage. Spark Plug Maintenance: Recommended service intervals for checking, cleaning, and replacing spark plugs. Fluid Specifications Engine Oil Type: Manual specifies the correct type of 2-stroke oil for mixing with fuel and potentially separate transmission oil type. Coolant Type: Details on the correct type and mixture ratio for the liquid-cooled engine's coolant. Known Issues Common Problems: Manual addresses common wear items and potential issues such as carburetor tuning, ignition system faults, and top-end wear, providing solutions. Troubleshooting Guides: Extensive troubleshooting section for diagnosing and resolving performance issues, starting problems, and component failures. 📚 Vehicle History Brand Heritage Suzuki Atv Legacy: Suzuki has a long history of producing high-performance off-road vehicles, with the QuadZilla being a flagship model in its era. Model Evolution Lt500R Development: The LT500R was a significant evolution, building on previous Suzuki ATV designs with a powerful two-stroke engine for competitive performance. Production Manufacturing Period: Produced from 1987 to 1990, representing a key era in ATV development. 🏆 Awards & Recognition Recognitions Model Reputation: The LT500R QuadZilla was renowned for its power and performance, making it a popular choice for racing and aggressive trail riding in its era.