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BMW 320I E30 Technical Workshop Manual All 1987-1991 ModelS COVERED

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🏷️ Basic Information Identification Make: BMW Model: 320i Chassis Code: E30 Covered Years: 1987-1991 Codes Engine Code Range: M20B20 👋 Introduction Market Position Target Audience: DIY enthusiasts, independent repair shops, BMW E30 owners seeking detailed technical information. Value Proposition: Provides comprehensive, actionable repair and maintenance data to empower owners and technicians. Competitive Analysis Competitor Manuals: Direct competitor to official BMW service manuals and other aftermarket repair guides for the E30 chassis. Key Features Visual Aids: Extensive use of exploded views, diagrams, and illustrations for clarity. Instruction Style: Step-by-step instructions tailored for ease of understanding and execution. Scope Of Coverage: Encompasses nearly all aspects of vehicle servicing and repair, from routine maintenance to major overhauls. 📋 Manual Details Coverage Areas Manual Type: Workshop Service Repair Manual Language: English Format: PDF (Digital Download) Compatibility: PC & Mac compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, etc.) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, disassembly, assembly, tuning, diagnostics, lubrication system, cooling system, fuel system (including EFI), ignition system, emission control systems. Transmission: Manual and Automatic transmission repair, clutch system, driveshaft, differential, axle shafts. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system (rack and pinion). Brakes: Hydraulic brake system, front and rear disc brakes, parking brake, ABS (if equipped), brake fluid specifications. Electrical: Wiring diagrams, starter system, charging system (alternator), battery, lighting systems, ignition system components, diagnostic connectors, fuse box layout, common electrical faults. Bodywork: Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, body repair procedures, rust prevention, paint codes (general guidance). Heating Ventilation Air Conditioning: HVAC system operation, blower motor, evaporator, condenser, refrigerant, system diagnostics (general). Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation. Troubleshooting: Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems. Repair: Detailed instructions for component replacement, overhaul, and adjustment across all major vehicle systems. Overhaul: Comprehensive engine and transmission rebuild procedures, including torque specifications and critical measurements. Adjustment: Carburetor (if applicable for early models), ignition timing, valve clearance, parking brake. Technical Depth Depth Level: Comprehensive Workshop Manual Detail Level: Detailed step-by-step instructions, exploded views, and diagrams for disassembly and re-assembly. Diagnostic Capabilities: Includes procedures for diagnosing common mechanical and electrical issues. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable PDF, allowing for quick information retrieval. Print Quality: High-resolution, suitable for printing individual pages or sections. Binding Type Binding Description: N/A (Digital Download) Paper Type Paper Description: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, SOHC Engine Code: M20B20 Displacement: 1990 cc (2.0 Liters) Bore X Stroke: 80.0 mm x 99.0 mm Compression Ratio: 8.8:1 (typical for early M20B20) Performance Horsepower: 125-129 hp (approx. 92-95 kW) at 5800-6000 rpm (depending on market and specific tuning) Torque: 170-174 Nm (approx. 125-128 lb-ft) at 4500-4800 rpm (depending on market and specific tuning) Fuel System Fuel Injection: Bosch L-Jetronic or Motronic EFI (Electronic Fuel Injection) Fuel Type: Unleaded gasoline (RON 91 or higher recommended, check manual for specific octane) Fuel Pump Type: In-tank electric fuel pump Ignition System Ignition Type: Electronic ignition with distributor (may include electronic spark control depending on specific model year/market) Maintenance Items Spark Plugs: NGK BPR6ES or equivalent (check manual for exact part number and gap) Engine Oil Capacity: Approx. 4.25 Liters (4.5 US Quarts) with filter change (refer to manual for exact capacity) Engine Oil Specification: SAE 15W-40 or 10W-40, API SF/SG or higher (refer to manual for specific viscosity and API rating) Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water 🔧 Transmission Standard Transmission Type: 4-speed or 5-speed Manual Transmission Optional Transmission Type: 3-speed Automatic Transmission (ZF 3HP22) Features Clutch Type: Hydraulically operated single-plate dry clutch Manual Gear Ratios: Specific gear ratios for 4-speed and 5-speed transmissions will be detailed in the manual. Automatic Fluid Type: Dexron II or equivalent ATF (Automatic Transmission Fluid) Maintenance Items Manual Transmission Fluid Type: SAE 75W-90 or 80W-90 GL-4 gear oil (check manual for specific API rating and capacity) 📐 Dimensions Exterior Length: Approximately 4355 mm (171.5 inches) Width: Approximately 1675 mm (66.0 inches) Height: Approximately 1380 mm (54.3 inches) Wheelbase: Approximately 2570 mm (101.2 inches) Weights Curb Weight: Approximately 1200-1300 kg (2645-2866 lbs), varies by configuration 🛡️ Safety Features Ratings Crash Test Data: While official NHTSA/Euro NCAP ratings for this specific vintage may be limited, the E30 chassis was known for its rigid body structure for its era. Manual will detail safety system components. Active Features Brakes: Front ventilated discs, rear solid discs (standard on most models); ABS available as an option. Steering: Recirculating ball or rack and pinion (depending on specific VIN/market), power steering optional/standard. Passive Features Seat Belts: 3-point front seat belts (may have manual or automatic tensioners), 2-point rear...
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BMW 320I E30 Technical Workshop Manual All 1987-1991 ModelS COVERED
🏷️ Basic Information
Identification
Make:
BMW
Model:
320i
Chassis Code:
E30
Covered Years:
1987-1991
Codes
Engine Code Range:
M20B20
👋 Introduction
Market Position
Target Audience:
DIY enthusiasts, independent repair shops, BMW E30 owners seeking detailed technical information.
Value Proposition:
Provides comprehensive, actionable repair and maintenance data to empower owners and technicians.
Competitive Analysis
Competitor Manuals:
Direct competitor to official BMW service manuals and other aftermarket repair guides for the E30 chassis.
Key Features
Visual Aids:
Extensive use of exploded views, diagrams, and illustrations for clarity.
Instruction Style:
Step-by-step instructions tailored for ease of understanding and execution.
Scope Of Coverage:
Encompasses nearly all aspects of vehicle servicing and repair, from routine maintenance to major overhauls.
📋 Manual Details
Coverage Areas
Manual Type:
Workshop Service Repair Manual
Language:
English
Format:
PDF (Digital Download)
Compatibility:
PC & Mac compatible (Windows 95, 98, 2000, NT, XP, Vista, 7, etc.)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, disassembly, assembly, tuning, diagnostics, lubrication system, cooling system, fuel system (including EFI), ignition system, emission control systems.
Transmission:
Manual and Automatic transmission repair, clutch system, driveshaft, differential, axle shafts.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering system (rack and pinion).
Brakes:
Hydraulic brake system, front and rear disc brakes, parking brake, ABS (if equipped), brake fluid specifications.
Electrical:
Wiring diagrams, starter system, charging system (alternator), battery, lighting systems, ignition system components, diagnostic connectors, fuse box layout, common electrical faults.
Bodywork:
Exterior body panels, doors, hood, trunk, bumpers, glass, interior trim, body repair procedures, rust prevention, paint codes (general guidance).
Heating Ventilation Air Conditioning:
HVAC system operation, blower motor, evaporator, condenser, refrigerant, system diagnostics (general).
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, brake pad replacement, tire rotation.
Troubleshooting:
Step-by-step diagnostic procedures for common drivability issues, electrical faults, and mechanical problems.
Repair:
Detailed instructions for component replacement, overhaul, and adjustment across all major vehicle systems.
Overhaul:
Comprehensive engine and transmission rebuild procedures, including torque specifications and critical measurements.
Adjustment:
Carburetor (if applicable for early models), ignition timing, valve clearance, parking brake.
Technical Depth
Depth Level:
Comprehensive Workshop Manual
Detail Level:
Detailed step-by-step instructions, exploded views, and diagrams for disassembly and re-assembly.
Diagnostic Capabilities:
Includes procedures for diagnosing common mechanical and electrical issues.
📊 Manual Specifications
File Format
Digital Format:
PDF
Searchability:
Likely text-searchable PDF, allowing for quick information retrieval.
Print Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Binding Description:
N/A (Digital Download)
Paper Type
Paper Description:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, SOHC
Engine Code:
M20B20
Displacement:
1990 cc (2.0 Liters)
Bore X Stroke:
80.0 mm x 99.0 mm
Compression Ratio:
8.8:1 (typical for early M20B20)
Performance
Horsepower:
125-129 hp (approx. 92-95 kW) at 5800-6000 rpm (depending on market and specific tuning)
Torque:
170-174 Nm (approx. 125-128 lb-ft) at 4500-4800 rpm (depending on market and specific tuning)
Fuel System
Fuel Injection:
Bosch L-Jetronic or Motronic EFI (Electronic Fuel Injection)
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended, check manual for specific octane)
Fuel Pump Type:
In-tank electric fuel pump
Ignition System
Ignition Type:
Electronic ignition with distributor (may include electronic spark control depending on specific model year/market)
Maintenance Items
Spark Plugs:
NGK BPR6ES or equivalent (check manual for exact part number and gap)
Engine Oil Capacity:
Approx. 4.25 Liters (4.5 US Quarts) with filter change (refer to manual for exact capacity)
Engine Oil Specification:
SAE 15W-40 or 10W-40, API SF/SG or higher (refer to manual for specific viscosity and API rating)
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water
🔧 Transmission
Standard
Transmission Type:
4-speed or 5-speed Manual Transmission
Optional
Transmission Type:
3-speed Automatic Transmission (ZF 3HP22)
Features
Clutch Type:
Hydraulically operated single-plate dry clutch
Manual Gear Ratios:
Specific gear ratios for 4-speed and 5-speed transmissions will be detailed in the manual.
Automatic Fluid Type:
Dexron II or equivalent ATF (Automatic Transmission Fluid)
Maintenance Items
Manual Transmission Fluid Type:
SAE 75W-90 or 80W-90 GL-4 gear oil (check manual for specific API rating and capacity)
📐 Dimensions
Exterior
Length:
Approximately 4355 mm (171.5 inches)
Width:
Approximately 1675 mm (66.0 inches)
Height:
Approximately 1380 mm (54.3 inches)
Wheelbase:
Approximately 2570 mm (101.2 inches)
Weights
Curb Weight:
Approximately 1200-1300 kg (2645-2866 lbs), varies by configuration
🛡️ Safety Features
Ratings
Crash Test Data:
While official NHTSA/Euro NCAP ratings for this specific vintage may be limited, the E30 chassis was known for its rigid body structure for its era. Manual will detail safety system components.
Active Features
Brakes:
Front ventilated discs, rear solid discs (standard on most models); ABS available as an option.
Steering:
Recirculating ball or rack and pinion (depending on specific VIN/market), power steering optional/standard.
Passive Features
Seat Belts:
3-point front seat belts (may have manual or automatic tensioners), 2-point rear belts.
Headrests:
Front headrests standard.
Body Structure:
Reinforced passenger cell with crumple zones front and rear.
💡 Technology Features
Infotainment
Radio:
Factory fitted AM/FM radio, often with cassette player. Aftermarket units common.
Speakers:
Typically 4-6 speakers depending on trim level.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) available as an option on later models.
Connectivity
Diagnostic Ports:
BMW's early diagnostic connector systems (e.g., 20-pin connector in the engine bay) will be covered for fault code retrieval.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or 12 months, whichever comes first (recommendation; check manual for exact BMW interval).
Air Filter Replacement:
Every 20,000-30,000 km (12,000-18,000 miles) or as needed based on inspection.
Fuel Filter Replacement:
Every 40,000-60,000 km (25,000-37,000 miles).
Spark Plug Replacement:
Every 30,000-40,000 km (18,000-25,000 miles).
Timing Belt Replacement:
Crucial for M20 engines. Typically every 60,000-100,000 km (37,000-60,000 miles) or 4-5 years. Failure is catastrophic. Manual will provide exact interval and procedure.
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 brake fluid (flush and replace every 2 years).
Power Steering Fluid:
Pentosin CHF 11S or equivalent ATF (check manual for exact specification).
Known Issues
Rust Prone Areas:
Wheel wells, rocker panels, around windshield and rear window seals, battery tray.
Cooling System:
Plastic coolant expansion tanks can become brittle and crack; fan clutch can fail. Overheating is a common issue if not maintained.
Rubber Components:
Age-related degradation of suspension bushings, engine mounts, intake boot, fuel lines, and vacuum hoses.
Fuel System Efi:
Fuel pump failure, clogged injectors, intermittent issues with fuel pressure regulator or AFM (Air Flow Meter).
Electrical:
Alternator failure, voltage regulator issues, headlight switch problems, seized starter motors.
📚 Vehicle History
Brand Heritage
Bmw Heritage:
BMW's reputation for performance, engineering, and sporty driving characteristics forged with models like the 3 Series.
Model Evolution
E30 Introduction:
The E30 generation of the 3 Series was introduced in 1982, with the 320i (often with the M20B20 engine) being a significant global model.
E30 Updates:
The 1987-1991 period covers the 'late model' E30s, which typically featured revised bumpers, updated interiors, and potentially engine/transmission refinements.
E30 Variants:
The E30 was offered in Sedan (4-door), Coupe (2-door), Convertible, and Touring (wagon) body styles, though the 320i E30 in these years was most commonly a 2-door or 4-door sedan.
Production
Production Years E30:
1982-1991
Manufacturing Locations:
Primarily Germany, with other global assembly plants.
🏆 Awards & Recognition
Recognitions
Automotive Journalism Awards:
The E30 generation was widely praised by automotive journalists for its driving dynamics, handling, and build quality, contributing to BMW's strong reputation in the compact executive segment.
Ratings
Car And Driver 10Best:
Several E30 models, including performance variants like the M3 and 325i, were frequently named to Car and Driver's 10Best lists during their production run.
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