DAIHATSU FEROZA SPORTRAK ROCKY F300 HD Engine Service Repair Manual 1987-1998
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🏷️ Basic Information Identification Make: Daihatsu Model: Feroza / Sportrak / Rocky Model Generation: F300 Model Years Covered: 1987-1998 Chassis Code: F300 👋 Introduction Market Position Target Audience: Daihatsu Feroza, Sportrak, and Rocky owners seeking to perform their own maintenance and repairs, saving on dealership costs. Competitive Analysis Value Proposition: Provides professional-level repair information at a fraction of the cost of official dealership manuals or professional labor. Key Features Accessibility: Instant download delivery via email, accessible on PC and Mac computers. User Friendliness: Designed for ease of use, requiring no special technical knowledge. Clear instructions and printable diagrams. Versatility: Covers all aspects of repair and maintenance, from basic servicing to complete overhauls. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Rebuilding, Refurbishing, Restoration Secondary Coverage: Diagnostics, Troubleshooting Page Count Page Count: Not specified, but implied to be comprehensive (A-Z) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine management system Transmission: Manual and Automatic transmission service, repair, and overhaul (specific types not detailed but implied to be covered) Drivetrain: Four-wheel drive system, transfer case, differentials, driveshafts, CV joints, hub assemblies Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, steering knuckles Steering: Steering rack, power steering system, tie rods, steering column Brakes: Front and rear brake systems (disc/drum), hydraulic lines, calipers, master cylinder, brake booster, parking brake Electrical: Wiring diagrams, starter motor, alternator, battery, lighting system, gauges, fuses, relays, onboard computers (ECU), accessory circuits Bodywork: Body panel removal/installation, doors, hood, tailgate, interior trim, glass replacement HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system service and repair Procedures Included Maintenance: Routine maintenance, fluid changes, filter replacements, lubrication, tune-ups Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Repair: Component replacement, assembly/disassembly procedures, seal and gasket replacement Rebuilding: Detailed instructions for rebuilding major components like engines, transmissions, and differentials Installation: Procedures for installing new or replacement parts and accessories Technical Depth Depth: Comprehensive from basic maintenance to advanced diagnostics and full rebuilds, suitable for both DIY enthusiasts and professional technicians 📊 Manual Specifications File Format File Format: PDF Readability: Searchable text, zoomable Print Quality Printability: Fully printable, allowing users to print specific pages as needed Binding Type Binding Type: Digital (downloadable PDF, no physical binding) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Family: Daihatsu Rocky/Feroza typically featured the Daihatsu HD series of engines. Common Engine Displacement: 1.6L (1589cc) and 1.3L (1296cc) are common. The manual likely covers multiple variants. Engine Codes: Likely includes codes such as 1.6L HC-C, 1.3L CB23, CB43, CB47 variants. Engine Type: Inline 4-cylinder, SOHC or DOHC, Naturally Aspirated (Turbocharged variants may exist and be covered) Performance Horsepower Range: Typically 70-90 HP for 1.3L and 85-105 HP for 1.6L depending on configuration. Torque Range: Approximately 100-140 Nm, depending on engine size and tuning. Fuel System Fuel Delivery: Carburetor (early models) and Electronic Fuel Injection (EFI) (later models). Fuel Type: Unleaded Gasoline 🔧 Transmission Standard Transmission Type Standard: 5-speed manual transmission. Optional Transmission Type Optional: 3-speed or 4-speed automatic transmission. Features Drivetrain Layout: Part-time four-wheel drive (4WD) with selectable high and low range gearing. 📐 Dimensions Exterior Body Styles: 2-door convertible with removable roof, 2-door hardtop wagon. Wheelbase: Approximately 2,300 mm (90.6 inches). Track Width: Varies slightly by model, typically around 1,300-1,340 mm (51.2-52.8 inches). Weights Curb Weight: Approximately 1,100 - 1,300 kg (2,425 - 2,866 lbs). 🛡️ Safety Features Ratings Crash Test Data: Limited official crash test data from major organizations for this era and model; manual would provide structural repair and safety system guidance. Active Features Braking System: Front ventilated disc brakes, rear drum brakes. Anti-lock Braking System (ABS) was an optional feature on some later models. Passive Features Restraints: Seat belts (3-point front, 2-point rear), potential for driver's side airbag on later models. 💡 Technology Features Infotainment Audio System: Typically basic AM/FM radio with cassette player. Speaker configuration varied by trim. Aftermarket upgrades common. Driver Assistance Assistance Features: Limited to basic driver aids like ABS on some models. No advanced electronic stability or traction control. Connectivity Connectivity Options: None from the factory, designed for mechanical simplicity. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6 months, depending on driving conditions and oil type. Manual will specify exact interval. Spark Plug Replacement: Intervals vary by spark plug type (copper, platinum, iridium), often in the range of 30,000 - 100,000 km. Manual will provide specific recommendations. Timing Belt Replacement: Crucial for this engine. Typically every 80,000 - 100,000 km (50,000 - 60,000 miles). Failure can cause catastrophic engine damage. Manual will specify the exact interval and procedures. Fluid Specifications Engine...
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Component replacement, assembly/disassembly procedures, seal and gasket replacement
Rebuilding:
Detailed instructions for rebuilding major components like engines, transmissions, and differentials
Installation:
Procedures for installing new or replacement parts and accessories
Technical Depth
Depth:
Comprehensive from basic maintenance to advanced diagnostics and full rebuilds, suitable for both DIY enthusiasts and professional technicians
📊 Manual Specifications
File Format
File Format:
PDF
Readability:
Searchable text, zoomable
Print Quality
Printability:
Fully printable, allowing users to print specific pages as needed
Binding Type
Binding Type:
Digital (downloadable PDF, no physical binding)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Family:
Daihatsu Rocky/Feroza typically featured the Daihatsu HD series of engines.
Common Engine Displacement:
1.6L (1589cc) and 1.3L (1296cc) are common. The manual likely covers multiple variants.
Engine Codes:
Likely includes codes such as 1.6L HC-C, 1.3L CB23, CB43, CB47 variants.
Engine Type:
Inline 4-cylinder, SOHC or DOHC, Naturally Aspirated (Turbocharged variants may exist and be covered)
Performance
Horsepower Range:
Typically 70-90 HP for 1.3L and 85-105 HP for 1.6L depending on configuration.
Torque Range:
Approximately 100-140 Nm, depending on engine size and tuning.
Fuel System
Fuel Delivery:
Carburetor (early models) and Electronic Fuel Injection (EFI) (later models).
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission.
Optional
Transmission Type Optional:
3-speed or 4-speed automatic transmission.
Features
Drivetrain Layout:
Part-time four-wheel drive (4WD) with selectable high and low range gearing.
📐 Dimensions
Exterior
Body Styles:
2-door convertible with removable roof, 2-door hardtop wagon.
Wheelbase:
Approximately 2,300 mm (90.6 inches).
Track Width:
Varies slightly by model, typically around 1,300-1,340 mm (51.2-52.8 inches).
Weights
Curb Weight:
Approximately 1,100 - 1,300 kg (2,425 - 2,866 lbs).
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data from major organizations for this era and model; manual would provide structural repair and safety system guidance.
Active Features
Braking System:
Front ventilated disc brakes, rear drum brakes. Anti-lock Braking System (ABS) was an optional feature on some later models.
Passive Features
Restraints:
Seat belts (3-point front, 2-point rear), potential for driver's side airbag on later models.
💡 Technology Features
Infotainment
Audio System:
Typically basic AM/FM radio with cassette player. Speaker configuration varied by trim. Aftermarket upgrades common.
Driver Assistance
Assistance Features:
Limited to basic driver aids like ABS on some models. No advanced electronic stability or traction control.
Connectivity
Connectivity Options:
None from the factory, designed for mechanical simplicity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6 months, depending on driving conditions and oil type. Manual will specify exact interval.
Spark Plug Replacement:
Intervals vary by spark plug type (copper, platinum, iridium), often in the range of 30,000 - 100,000 km. Manual will provide specific recommendations.
Timing Belt Replacement:
Crucial for this engine. Typically every 80,000 - 100,000 km (50,000 - 60,000 miles). Failure can cause catastrophic engine damage. Manual will specify the exact interval and procedures.
Fluid Specifications
Engine Oil Type:
API SG or higher, SAE 10W-30 or 10W-40 is common. Manual will specify exact viscosity and API classification.
Coolant Type:
Ethylene glycol-based antifreeze. Mix of 50/50 coolant and distilled water is standard. Manual will specify approved types and capacity.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil for the manual gearbox and transfer case. Viscosity typically SAE 75W-90 or 80W-90. Manual will specify.
Transmission Fluid Automatic:
Dexron III or equivalent automatic transmission fluid (ATF). Manual will confirm specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, exhaust system rust, transfer case seals, starter motor brushes, carburetor issues (if applicable).
Potential Problems:
Rust in body panels and chassis, especially around wheel arches and frame rails. Overheating if cooling system maintenance is neglected. Ignition system component failure.
📚 Vehicle History
Brand Heritage
Daihatsu Offroad Legacy:
Daihatsu has a long history of producing robust and capable small off-road vehicles, starting with models like the Taft and later the Rocky/Feroza.
Model Evolution
Feroza Rocky Lineage:
The Rocky (F300) was Daihatsu's primary small SUV/off-roader from the mid-1980s to the late 1990s. It was rebadged in some markets as the Feroza or Sportrak. It was a body-on-frame compact SUV known for its off-road capability and affordability.
Production
Manufacturing Location:
Primarily manufactured by Daihatsu Motor Co., Ltd. in Japan. Some assembly may have occurred in other regions.
🏆 Awards & Recognition
Recognitions
Offroad Awards:
While specific awards are not widely publicized for this model in major automotive journals, the Feroza/Rocky series was generally well-regarded for its segment and capability for its price point.
Ratings
Reliability Perception:
Generally considered reliable for its class, especially with proper maintenance. Simple mechanicals contribute to its durability.