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1988-1994 BMW 7-Series (E32) 735i 735iL 740i 740iL 750iL Workshop Repair & Service Manual

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🏷️ Basic Information Identification Make: BMW Model: 7-Series (E32) Model Variants: 735i, 735iL, 740i, 740iL, 750iL Production Years: 1988-1994 Codes Chassis Code: E32 👋 Introduction Market Position Segment: Full-size luxury sedan Competitive Analysis Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400 (XF10), Jaguar XJ (XJ40), Cadillac DeVille. Key Features Distinction: Known for its sophisticated engineering, powerful engines, refined ride, advanced technology for its era, and the characteristic BMW driving dynamics. 📋 Manual Details Coverage Areas Engine Coverage: M30B35 (for 735i/iL), M60B35 (for 740i/iL), M60B40 (for 740i/iL), M70B50 (for 750iL) Body Styles: Sedan, Long Wheelbase Sedan (iL) Page Count Total Pages: 980 Manual Type Type: Workshop Repair & Service Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine: Complete overhaul and component repair for M30, M60, and M70 engines, including timing, lubrication, cooling, fuel injection, ignition, and emissions control. Transmission: Repair and service for automatic transmissions (e.g., ZF 4HP22, ZF 5HP30), including torque converter, valve body, and clutch pack diagnostics. Brakes: Detailed procedures for ABS, disc brake systems (front and rear), hydraulic systems, parking brake, and related components. Electrical: Comprehensive coverage of the entire electrical system, including engine management (DME/DDE), body electronics, lighting, instrumentation, comfort systems, and detailed wiring diagrams. Suspension Steering: Front and rear suspension systems (e.g., McPherson struts, independent rear suspension), steering gear, power steering system, and wheel alignment. Body Chassis: Body construction, doors, windows, locks, seats, interior trim, climate control, and exterior panels. Climate Control: Diagnosing and repairing the automatic climate control (ACC) system, including refrigerant handling, blower motors, sensors, and actuators. Comfort Features: Servicing of power seats, sunroof, central locking, cruise control, and other comfort-related electronic modules. Procedures Included Maintenance: Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, brake fluid flush, coolant service, and lubrication. Troubleshooting: Extensive diagnostic procedures and troubleshooting guides for common and uncommon problems across all vehicle systems. Repair: Step-by-step repair instructions for virtually all mechanical and electrical components, from simple adjustments to complex overhauls. Diagnostics: Diagnostic trouble codes (DTCs) and procedures for engine management, ABS, and other electronic control units (ECUs). Electrical Diagnostics: Detailed guidance on diagnosing electrical faults, interpreting wiring diagrams, and using diagnostic tools. Technical Specifications: Torque specifications for fasteners, fluid capacities, electrical system voltages, and dimensional data. Technical Depth Depth: Complete workshop level, covering everything from basic fluid checks to complete engine and transmission rebuilds, including advanced electronic system diagnostics. 📊 Manual Specifications File Format File Type: PDF Cross Platform Compatibility: Windows, Mac, Linux Print Quality Printability: Printable File Protection Drm Status: DRM-free Delivery Delivery Method: Instant download link on checkout page & emailed after payment Completeness Completeness Statement: 100% complete and intact, no missing/corrupt pages/sections ⚙️ Engine Specifications Primary Engine 735I/Il: 3.5L Inline-6 (M30B35), approx. 208-211 hp, 224-232 lb-ft torque. 740I/Il: 4.0L V8 (M60B40), approx. 282 hp, 295 lb-ft torque. 750Il: 5.0L V12 (M70B50), approx. 295-300 hp, 332 lb-ft torque. Performance Acceleration 0 60 Mph: Varies by engine, e.g., 750iL ~7.0-7.5 seconds. Fuel System Type: Electronic fuel injection (Bosch Motronic) for all engines. Fuel Requirement: Premium unleaded gasoline (91 octane or higher recommended). Engine Construction Block Material: Cast iron (M30), Aluminum (M60, M70). Cylinder Head Material: Aluminum alloy. 🔧 Transmission Standard 735I/Il, 740I/Il: 4-speed automatic (ZF 4HP22). 750Il: 4-speed automatic (ZF 4HP22) or optional 5-speed automatic (ZF 5HP30). Features Shift Modes: Sport/Economy modes on some models. Fluid Type Automatic Transmission Fluid: BMW ATF LT-3 or equivalent (check manual for specific ZF specs). 📐 Dimensions Exterior Wheelbase: Standard: 117.4 inches (2982 mm), Long Wheelbase (iL): 123.5 inches (3137 mm). Weights Curb Weight: Approx. 3800-4500 lbs (1724-2041 kg) depending on model and options. 🛡️ Safety Features Ratings Passive Safety Features: Crumple zones, reinforced safety cage, driver and passenger airbags (standard on later models), seatbelt pretensioners. Active Features Anti Lock Brakes: Standard (ASC+T - Automatic Stability Control and Traction Control - optional or standard on later models). Traction Control: Available, often integrated with ABS (ASC+T). 💡 Technology Features Infotainment Features: Analog radio, cassette player, optional CD changer, on-board computer (OBC) providing trip data, fuel economy, and system checks. Driver Assistance Features: Cruise control, automatic climate control (ACC), power adjustable seats with memory, heated seats, traction control. Connectivity Features: Limited by era; primarily diagnostic port for engine management and ABS. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or annually, using synthetic oil (consult manual for exact mileage based on driving conditions). Spark Plugs: 15,000-30,000 miles depending on spark plug type (e.g., copper vs. platinum). Coolant Flush: Every 2-3 years or 30,000-50,000 miles. Fluid Specifications Engine Oil Capacity: Approx. 6.5-8.0 quarts (6.2-7.5 liters) depending on engine, SAE 5W-30 or 10W-40 synthetic recommended. Coolant Type: BMW Blue or equivalent ethylene glycol-based coolant (50/50 mix with distilled water). Known Issues E32 Common Problems: Cooling system leaks (hose failures, water pump), VANOS issues (on later M60/M62...
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1988-1994 BMW 7-Series (E32) 735i 735iL 740i 740iL 750iL Workshop Repair & Service Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7-Series (E32)
Model Variants:
735i, 735iL, 740i, 740iL, 750iL
Production Years:
1988-1994
Codes
Chassis Code:
E32
👋 Introduction
Market Position
Segment:
Full-size luxury sedan
Competitive Analysis
Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400 (XF10), Jaguar XJ (XJ40), Cadillac DeVille.
Key Features
Distinction:
Known for its sophisticated engineering, powerful engines, refined ride, advanced technology for its era, and the characteristic BMW driving dynamics.
📋 Manual Details
Coverage Areas
Engine Coverage:
M30B35 (for 735i/iL), M60B35 (for 740i/iL), M60B40 (for 740i/iL), M70B50 (for 750iL)
Body Styles:
Sedan, Long Wheelbase Sedan (iL)
Page Count
Total Pages:
980
Manual Type
Type:
Workshop Repair & Service Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete overhaul and component repair for M30, M60, and M70 engines, including timing, lubrication, cooling, fuel injection, ignition, and emissions control.
Transmission:
Repair and service for automatic transmissions (e.g., ZF 4HP22, ZF 5HP30), including torque converter, valve body, and clutch pack diagnostics.
Brakes:
Detailed procedures for ABS, disc brake systems (front and rear), hydraulic systems, parking brake, and related components.
Electrical:
Comprehensive coverage of the entire electrical system, including engine management (DME/DDE), body electronics, lighting, instrumentation, comfort systems, and detailed wiring diagrams.
Suspension Steering:
Front and rear suspension systems (e.g., McPherson struts, independent rear suspension), steering gear, power steering system, and wheel alignment.
Body Chassis:
Body construction, doors, windows, locks, seats, interior trim, climate control, and exterior panels.
Climate Control:
Diagnosing and repairing the automatic climate control (ACC) system, including refrigerant handling, blower motors, sensors, and actuators.
Comfort Features:
Servicing of power seats, sunroof, central locking, cruise control, and other comfort-related electronic modules.
Procedures Included
Maintenance:
Routine maintenance tasks such as oil changes, filter replacements, spark plug changes, brake fluid flush, coolant service, and lubrication.
Troubleshooting:
Extensive diagnostic procedures and troubleshooting guides for common and uncommon problems across all vehicle systems.
Repair:
Step-by-step repair instructions for virtually all mechanical and electrical components, from simple adjustments to complex overhauls.
Diagnostics:
Diagnostic trouble codes (DTCs) and procedures for engine management, ABS, and other electronic control units (ECUs).
Electrical Diagnostics:
Detailed guidance on diagnosing electrical faults, interpreting wiring diagrams, and using diagnostic tools.
Technical Specifications:
Torque specifications for fasteners, fluid capacities, electrical system voltages, and dimensional data.
Technical Depth
Depth:
Complete workshop level, covering everything from basic fluid checks to complete engine and transmission rebuilds, including advanced electronic system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Cross Platform Compatibility:
Windows, Mac, Linux
Print Quality
Printability:
Printable
File Protection
Drm Status:
DRM-free
Delivery
Delivery Method:
Instant download link on checkout page & emailed after payment
Completeness
Completeness Statement:
100% complete and intact, no missing/corrupt pages/sections
⚙️ Engine Specifications
Primary Engine
735I/Il:
3.5L Inline-6 (M30B35), approx. 208-211 hp, 224-232 lb-ft torque.
740I/Il:
4.0L V8 (M60B40), approx. 282 hp, 295 lb-ft torque.
750Il:
5.0L V12 (M70B50), approx. 295-300 hp, 332 lb-ft torque.
Performance
Acceleration 0 60 Mph:
Varies by engine, e.g., 750iL ~7.0-7.5 seconds.
Fuel System
Type:
Electronic fuel injection (Bosch Motronic) for all engines.
Fuel Requirement:
Premium unleaded gasoline (91 octane or higher recommended).
Engine Construction
Block Material:
Cast iron (M30), Aluminum (M60, M70).
Cylinder Head Material:
Aluminum alloy.
🔧 Transmission
Standard
735I/Il, 740I/Il:
4-speed automatic (ZF 4HP22).
750Il:
4-speed automatic (ZF 4HP22) or optional 5-speed automatic (ZF 5HP30).
Features
Shift Modes:
Sport/Economy modes on some models.
Fluid Type
Automatic Transmission Fluid:
BMW ATF LT-3 or equivalent (check manual for specific ZF specs).
📐 Dimensions
Exterior
Wheelbase:
Standard: 117.4 inches (2982 mm), Long Wheelbase (iL): 123.5 inches (3137 mm).
Weights
Curb Weight:
Approx. 3800-4500 lbs (1724-2041 kg) depending on model and options.
🛡️ Safety Features
Ratings
Passive Safety Features:
Crumple zones, reinforced safety cage, driver and passenger airbags (standard on later models), seatbelt pretensioners.
Active Features
Anti Lock Brakes:
Standard (ASC+T - Automatic Stability Control and Traction Control - optional or standard on later models).
Traction Control:
Available, often integrated with ABS (ASC+T).
💡 Technology Features
Infotainment
Features:
Analog radio, cassette player, optional CD changer, on-board computer (OBC) providing trip data, fuel economy, and system checks.
Driver Assistance
Features:
Cruise control, automatic climate control (ACC), power adjustable seats with memory, heated seats, traction control.
Connectivity
Features:
Limited by era; primarily diagnostic port for engine management and ABS.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or annually, using synthetic oil (consult manual for exact mileage based on driving conditions).
Spark Plugs:
15,000-30,000 miles depending on spark plug type (e.g., copper vs. platinum).
Coolant Flush:
Every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Capacity:
Approx. 6.5-8.0 quarts (6.2-7.5 liters) depending on engine, SAE 5W-30 or 10W-40 synthetic recommended.
Coolant Type:
BMW Blue or equivalent ethylene glycol-based coolant (50/50 mix with distilled water).
Known Issues
E32 Common Problems:
Cooling system leaks (hose failures, water pump), VANOS issues (on later M60/M62 derived engines, though less common on early M60), idle control valve problems, ABS sensor failures, door seal degradation, window regulator failures, and electrical gremlins due to age and wiring complexity.
Engine Specific Notes:
M70 V12 engines are known for complexity; servicing requires specialized knowledge. M60 engines have Nikasil cylinder liners which can wear in areas with poor fuel quality or infrequent oil changes, though this is more prevalent on the M62. The excerpt mentions specific cylinder head installation procedures for the M60 and M70, highlighting the need for care and potentially special tools.
Filter Part Numbers
Oil Filter:
Mann-Filter HU 82, Mahle OX 153/1 or equivalent (specific part number varies by engine).
📚 Vehicle History
Brand Heritage
Manufacturer:
Bayerische Motoren Werke AG (BMW).
Model Evolution
Predecessor:
BMW 7-Series (E23).
Successor:
BMW 7-Series (E38).
Production
Manufacturing Location:
Germany.
🏆 Awards & Recognition
Recognitions
Industry Acclaim:
The E32 7-Series was well-regarded for its build quality, comfort, and performance, contributing to BMW's reputation as a leading luxury and performance automaker.
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