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BMW 7 Series E32 1988-1994 Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 7 Series Chassis Code: E32 Generation Generation Code: E32 Generation Years: 1986-1994 Codes Engine Codes Covered: M30, M60, M70 👋 Introduction Market Position Market Segment: Full-size luxury sedan, flagship model for BMW during its production run. Competitive Analysis Key Competitors: Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ, Audi V8 Quattro. Key Features Technological Advancements: Introduction of V12 engine in a BMW sedan, advanced electronics, sophisticated suspension, and safety features for its era. Design Philosophy: Emphasized luxury, performance, and refined driving dynamics, embodying BMW's 'ultimate driving machine' ethos in a larger, more comfortable package. 📋 Manual Details Coverage Areas Covered Models: 735i, 735iL, 740i, 740iL, 750iL Covered Years: 1988-1994 Page Count Estimated Page Count: Extensive (Specific count not provided, typical for comprehensive workshop manuals) Manual Type Manual Type: Workshop Manual / Service Manual / Repair Manual Language Language: English Format Format: .PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed overhaul, diagnostics, timing, seals, gaskets, cylinder head, block, crankshaft, pistons, connecting rods. Emission Control: Exhaust gas recirculation (EGR), catalytic converter systems, oxygen sensors, evaporative emission control (EVAP). SFI Fuel System: Sequential Fuel Injection (SFI) system components, fuel pump, injectors, pressure regulator, throttle body, ECU diagnosis. Cooling System: Radiator, fan, water pump, thermostat, coolant hoses, temperature sensors, heater core, diagnosis and repair. Lubrication System: Oil pump, oil pan, oil filter, oil cooler, lubrication passages, oil pressure diagnosis. Ignition System: Spark plugs, ignition coils, distributor (if applicable for early models), ignition timing, diagnosis of ignition faults. Starting Charging System: Starter motor, starter solenoid, alternator, voltage regulator, battery testing and charging. Automatic Transmission: Detailed repair and overhaul of GM-derived transmissions (e.g., 4HP22, 4HP24) used in E32, including hydraulic controls, valve body, torque converter, fluid changes, and diagnostics. Manual Transmission: Repair and overhaul procedures for available manual transmissions (e.g., Getrag 260), clutch system, driveshaft, gearbox components. Transfer Case: If applicable to specific models or variations, coverage of transfer case operation and maintenance. Suspension And Axle: Front and rear suspension components (struts, control arms, ball joints, bushings), hub bearings, differential, axles, alignment specifications. Brake System: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake pads, rotors, calipers, bleeding procedures. Steering System: Power steering pump, steering rack/gearbox, steering linkage, steering column, power steering fluid specifications and bleeding. Supplemental Restraint System Srs: Airbag system components (airbags, control module, sensors), safety precautions for handling SRS systems. Body Electrical: Lighting, power windows, power seats, central locking, mirrors, wipers, horn, instrument cluster, interior and exterior lighting circuits. Body Mechanical: Door mechanisms, trunk/boot lid, hood/bonnet, hinges, latches, seals, glass replacement, interior trim removal and installation. Air Conditioning And Climate Control: AC compressor, refrigerant system, evaporator, condenser, blower motor, climate control unit, diagnostic procedures, refrigerant types and capacities. Electrical Wiring Diagrams: Comprehensive wiring schematics for all major electrical systems, including engine management, lighting, comfort, and safety features. Collision Repair: Guidelines for structural repair, body panel replacement, frame straightening, and damage assessment following an accident. Turbocharger: If applicable to specific models or as an aftermarket option covered within the manual, procedures for turbocharger inspection, repair, and diagnosis. Procedures Included General Maintenance: Oil changes, filter replacements, fluid checks, tire rotations, brake inspections, spark plug replacement. Diagnostics And Troubleshooting: Systematic diagnostic procedures, fault code interpretation (OBD-I for this era), common failure modes, troubleshooting flowcharts. Engine Overhaul: Complete engine rebuild procedures, including torque specifications, component clearances, and assembly sequences. Transmission Rebuild: Detailed steps for rebuilding both automatic and manual transmissions, including part identification and assembly. Brake System Service: Brake pad/shoe replacement, rotor resurfacing/replacement, caliper overhaul, ABS bleeding, master cylinder replacement. Suspension And Steering Repair: Replacement of struts, shocks, control arms, ball joints, tie rods, power steering pump and rack service. Electrical Component Replacement: Replacement of alternators, starters, relays, sensors, switches, window motors, seat motors. Air Conditioning Service: Refrigerant evacuation and recharging, leak detection, compressor replacement, system flushing. Body Panel Replacement: Procedures for replacing fenders, doors, hoods, trunk lids, bumpers, and associated hardware. Technical Depth Depth Of Coverage: Comprehensive, covering from routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting. Diagnostic Tools: Information on utilizing diagnostic tools specific to the E32 era, including OBD-I codes and test procedures. Technical Data Accuracy: Provides precise torque specifications, clearances, fluid capacities, and component dimensions essential for accurate repair. 📊 Manual Specifications File Format File Format: .PDF Print Quality Scanned Quality: Typically high quality for PDF workshop manuals, ensuring legibility of diagrams and text. Specific quality not guaranteed without preview. Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: Not Applicable (Digital) ⚙️ Engine Specifications Primary Engine 735I/Il (M30): 3.5-liter inline-six, SOHC, Bosch Motronic fuel injection. 740I/Il (M60): 4.0-liter V8, DOHC, Bosch Motronic fuel injection. 750Il (M70): 5.0-liter V12, DOHC, Bosch Motronic fuel injection (dual ECUs). Performance 735I/Il (M30) Hp/Torque:...
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BMW 7 Series E32 1988-1994 Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
7 Series
Chassis Code:
E32
Generation
Generation Code:
E32
Generation Years:
1986-1994
Codes
Engine Codes Covered:
M30, M60, M70
👋 Introduction
Market Position
Market Segment:
Full-size luxury sedan, flagship model for BMW during its production run.
Competitive Analysis
Key Competitors:
Mercedes-Benz S-Class (W126/W140), Lexus LS 400, Jaguar XJ, Audi V8 Quattro.
Key Features
Technological Advancements:
Introduction of V12 engine in a BMW sedan, advanced electronics, sophisticated suspension, and safety features for its era.
Design Philosophy:
Emphasized luxury, performance, and refined driving dynamics, embodying BMW's 'ultimate driving machine' ethos in a larger, more comfortable package.
📋 Manual Details
Coverage Areas
Covered Models:
735i, 735iL, 740i, 740iL, 750iL
Covered Years:
1988-1994
Page Count
Estimated Page Count:
Extensive (Specific count not provided, typical for comprehensive workshop manuals)
Manual Type
Manual Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English
Format
Format:
.PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed overhaul, diagnostics, timing, seals, gaskets, cylinder head, block, crankshaft, pistons, connecting rods.
Emission Control:
Exhaust gas recirculation (EGR), catalytic converter systems, oxygen sensors, evaporative emission control (EVAP).
SFI Fuel System:
Sequential Fuel Injection (SFI) system components, fuel pump, injectors, pressure regulator, throttle body, ECU diagnosis.
Cooling System:
Radiator, fan, water pump, thermostat, coolant hoses, temperature sensors, heater core, diagnosis and repair.
Lubrication System:
Oil pump, oil pan, oil filter, oil cooler, lubrication passages, oil pressure diagnosis.
Ignition System:
Spark plugs, ignition coils, distributor (if applicable for early models), ignition timing, diagnosis of ignition faults.
Starting Charging System:
Starter motor, starter solenoid, alternator, voltage regulator, battery testing and charging.
Automatic Transmission:
Detailed repair and overhaul of GM-derived transmissions (e.g., 4HP22, 4HP24) used in E32, including hydraulic controls, valve body, torque converter, fluid changes, and diagnostics.
Manual Transmission:
Repair and overhaul procedures for available manual transmissions (e.g., Getrag 260), clutch system, driveshaft, gearbox components.
Transfer Case:
If applicable to specific models or variations, coverage of transfer case operation and maintenance.
Suspension And Axle:
Front and rear suspension components (struts, control arms, ball joints, bushings), hub bearings, differential, axles, alignment specifications.
Brake System:
Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System) components, hydraulic lines, master cylinder, brake pads, rotors, calipers, bleeding procedures.
Steering System:
Power steering pump, steering rack/gearbox, steering linkage, steering column, power steering fluid specifications and bleeding.
Supplemental Restraint System Srs:
Airbag system components (airbags, control module, sensors), safety precautions for handling SRS systems.
Body Electrical:
Lighting, power windows, power seats, central locking, mirrors, wipers, horn, instrument cluster, interior and exterior lighting circuits.
Body Mechanical:
Door mechanisms, trunk/boot lid, hood/bonnet, hinges, latches, seals, glass replacement, interior trim removal and installation.
Air Conditioning And Climate Control:
AC compressor, refrigerant system, evaporator, condenser, blower motor, climate control unit, diagnostic procedures, refrigerant types and capacities.
Electrical Wiring Diagrams:
Comprehensive wiring schematics for all major electrical systems, including engine management, lighting, comfort, and safety features.
Collision Repair:
Guidelines for structural repair, body panel replacement, frame straightening, and damage assessment following an accident.
Turbocharger:
If applicable to specific models or as an aftermarket option covered within the manual, procedures for turbocharger inspection, repair, and diagnosis.
Procedures Included
General Maintenance:
Oil changes, filter replacements, fluid checks, tire rotations, brake inspections, spark plug replacement.
Diagnostics And Troubleshooting:
Systematic diagnostic procedures, fault code interpretation (OBD-I for this era), common failure modes, troubleshooting flowcharts.
Engine Overhaul:
Complete engine rebuild procedures, including torque specifications, component clearances, and assembly sequences.
Transmission Rebuild:
Detailed steps for rebuilding both automatic and manual transmissions, including part identification and assembly.
Brake System Service:
Brake pad/shoe replacement, rotor resurfacing/replacement, caliper overhaul, ABS bleeding, master cylinder replacement.
Suspension And Steering Repair:
Replacement of struts, shocks, control arms, ball joints, tie rods, power steering pump and rack service.
Electrical Component Replacement:
Replacement of alternators, starters, relays, sensors, switches, window motors, seat motors.
Air Conditioning Service:
Refrigerant evacuation and recharging, leak detection, compressor replacement, system flushing.
Body Panel Replacement:
Procedures for replacing fenders, doors, hoods, trunk lids, bumpers, and associated hardware.
Technical Depth
Depth Of Coverage:
Comprehensive, covering from routine maintenance to complete engine and transmission overhauls, including advanced diagnostics and electrical troubleshooting.
Diagnostic Tools:
Information on utilizing diagnostic tools specific to the E32 era, including OBD-I codes and test procedures.
Technical Data Accuracy:
Provides precise torque specifications, clearances, fluid capacities, and component dimensions essential for accurate repair.
📊 Manual Specifications
File Format
File Format:
.PDF
Print Quality
Scanned Quality:
Typically high quality for PDF workshop manuals, ensuring legibility of diagrams and text. Specific quality not guaranteed without preview.
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
735I/Il (M30):
3.5-liter inline-six, SOHC, Bosch Motronic fuel injection.
740I/Il (M60):
4.0-liter V8, DOHC, Bosch Motronic fuel injection.
750Il (M70):
5.0-liter V12, DOHC, Bosch Motronic fuel injection (dual ECUs).
Performance
735I/Il (M30) Hp/Torque:
Approx. 208-211 hp, 224-232 lb-ft torque (varies by year/market).
740I/Il (M60) Hp/Torque:
Approx. 282-296 hp, 300-310 lb-ft torque (varies by year/market).
750Il (M70) Hp/Torque:
Approx. 296-300 hp, 330-332 lb-ft torque (varies by year/market).
Fuel System
Fuel Injection System:
Bosch Motronic Electronic Fuel Injection (SFI for later M60/M70 variants).
Recommended Fuel:
Premium Unleaded (91 octane or higher).
🔧 Transmission
Standard
735I/Il:
4-speed Automatic (e.g., 4HP22, 4HP24) standard, 5-speed Manual available in some markets.
740I/Il:
5-speed Automatic (e.g., 5HP30) standard.
750Il:
4-speed Automatic (e.g., 4HP24) standard.
Optional
Manual Transmission Availability:
Optional on 735i/iL, not generally available on 740i/iL or 750iL in major markets.
Features
Sport Mode:
Many automatic transmissions featured a 'Sport' mode for more aggressive shifting.
Transmission Fluid Type:
Dexron-III or equivalent (check specific vehicle documentation for precise specification, e.g., ATF LT 71141 for 5HP30).
📐 Dimensions
Exterior
Length 735I/740I:
Approx. 197.2 inches (5009 mm)
Length 735Il/740Il/750Il:
Approx. 204.1 inches (5184 mm)
Width:
Approx. 70.5 inches (1791 mm)
Height:
Approx. 55.2 inches (1402 mm)
Weights
Curb Weight 735I:
Approx. 3700-3800 lbs (1680-1725 kg)
Curb Weight 750Il:
Approx. 4300-4400 lbs (1950-2000 kg)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited official crash test data from modern agencies for this era, but generally considered robust due to construction.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all models.
Traction Control:
Automatic Stability Control (ASC) or ASC+T (with engine management) available on later models, particularly V8 and V12.
Passive Features
Airbags:
Driver's side airbag standard from approximately 1990/1991 onwards. Passenger airbag optional or standard on later models.
Seatbelts:
Front and rear seatbelts, pretensioners for front seats.
💡 Technology Features
Infotainment
On Board Computer Obc:
Advanced On-Board Computer (OBC) for diagnostics, trip information, and vehicle status monitoring.
Audio System:
High-quality BMW audio systems, often with cassette player and optional CD changer.
Driver Assistance
Cruise Control:
Standard electronic cruise control.
Parking Sensors:
Rear parking assist (BMW Park Distance Control) introduced on some models later in the E32's run.
Connectivity
Cellular Phone Integration:
Optional integrated car phone systems were available.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles or annually, depending on driving conditions. Consult manual for specific recommendations.
Transmission Fluid Service:
Recommended every 30,000-60,000 miles, especially for automatic transmissions. Filter replacement is critical.
Coolant Change Interval:
Typically every 2-3 years or 30,000-50,000 miles.
Fluid Specifications
Engine Oil Type:
Refer to manual for viscosity grade (e.g., 5W-30, 10W-40) and API service category. BMW recommends specific oils for M-series engines.
Coolant Type:
Ethylene Glycol based antifreeze (BMW Blue or equivalent).
Known Issues
Cooling System Failures:
Plastic coolant expansion tanks can become brittle and crack. Water pump seals can fail. Thermostat housing leaks.
Electrical Issues:
Wiring harness degradation (especially in engine bay), sensor failures, OBC (On-Board Computer) malfunctions, blower motor resistor failures, EML (engine management) issues on M60/M70.
Suspension And Steering:
Wear in control arm bushings, ball joints, and tie rod ends. Power steering leaks from pump or rack. Sagging headliner is common.
Transmission Problems:
Automatic transmissions (especially older ones) can develop shifting issues, leaks, or valve body problems. Torque converter lock-up issues.
Engine Specific Issues:
M30: Valve stem seals. M60: Nikasil cylinder wear (early versions), oil leaks. M70: Ignition coil failures, dual ECU complexity.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for building driver-focused luxury sedans with advanced engineering and performance.
Model Evolution
E32 Introduction:
The E32 replaced the E23 7 Series, marking a significant step forward in design, technology, and powertrain options, especially with the introduction of the V8 and V12 engines.
Production
Production Period:
1986-1994
Manufacturing Plant:
Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
Influential Luxury Sedan:
Recognized as a benchmark luxury sedan of its era, influencing subsequent designs and technological integration in the segment.
Ratings
Automotive Journalism Reviews:
Consistently praised for its performance, comfort, and engineering by major automotive publications of the period.
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