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1988-1996 Fiat Tipo & Tempra Hatchback Saloon and Estate Workshop Repair Manual

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🏷️ Basic Information Identification Make: Fiat Model: Tipo & Tempra Model Variants: Hatchback, Saloon, Estate Production Years Covered: 1988-1996 👋 Introduction Market Position Market Segment: Compact family car, competing in the European market against models like the Volkswagen Golf, Ford Escort, Opel/Vauxhall Astra, and Renault Megane. Competitive Analysis Key Selling Points: Known for offering good value for money, spacious interiors for their class, and decent ride comfort. The Tipo was lauded for its innovative design, featuring galvanised steel bodies for improved rust resistance. Key Features Manual Value Proposition: Empowers owners to perform routine maintenance and repairs, saving money on dealership labor costs and extending vehicle lifespan. Provides in-depth technical information not readily available in owner's manuals. Digital Format Benefit: Instant download, no shipping costs or waiting times, easily searchable and printable for workshop convenience. 📋 Manual Details Coverage Areas Engine Petrol: 1.4L (1372cc), 1.6L (1580cc) Engine Diesel: 1.7D (1697cc non-turbo), 1.9D (1929cc non-turbo), 1.9TD (1929cc turbo), 1.9TDs (1929cc turbo with intercooler - likely referring to a specific TD variant) Transmission: Manual, Selecta (Automatic) Body Styles: Hatchback, Saloon, Estate Page Count Estimated Page Count: Varies significantly by specific manual edition, but typically comprehensive workshop manuals are several hundred pages. Manual Type Manual Type: Complete Workshop Service and Repair Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Management: Detailed troubleshooting, component testing, fuel system diagnostics, ignition system, emission control systems. Transmission Manual: Clutch system, gearbox overhaul, gear shift mechanisms, lubrication. Transmission Automatic: Selecta automatic transmission operation, maintenance, troubleshooting, fluid checks and replacement. Braking System: Front and rear brake systems (likely disc front, drum rear for most variants), hydraulic circuits, ABS (if equipped on later models), component replacement and bleeding procedures. Suspension Steering: Front and rear suspension components (e.g., MacPherson struts, trailing arms), steering rack, power steering system, alignment procedures. Electrical System: Complete wiring diagrams for all vehicle systems, starter motor, alternator, battery, lighting, instrumentation, convenience features. Body Chassis: Body panel repairs, corrosion protection, door mechanisms, glass replacement, chassis components, jacking points. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, coolant checks and changes, spark plug replacement, belt inspection and replacement. Engine Overhaul: Engine removal and installation, cylinder head service, piston and conrod replacement, crankshaft service, timing belt/chain replacement procedures. Troubleshooting: Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides. Component Replacement: Step-by-step instructions for replacing major components such as alternators, starters, fuel pumps, radiators, CV joints, shock absorbers. Diagnostic Charts: Flowcharts and tables for diagnosing electrical and mechanical issues. Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to advanced repair and diagnostics, suitable for DIY enthusiasts and professional mechanics. 📊 Manual Specifications File Format PDF Quality: Typically high-resolution scans or digitally created PDFs, ensuring clarity of text and diagrams. Searchability: Likely contains OCR (Optical Character Recognition) for searchable text, allowing quick navigation to specific topics. Printability: Designed to be printable, allowing users to create physical copies for workshop use. Print Quality Print Quality Digital: N/A (Digital Format) Binding Type Binding Type Digital: N/A (Digital Format) Paper Type Paper Type Digital: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Petrol 1.4 Engine Code: Likely variants of the Fiat FIRE (Fully Integrated Robotised Engine) family, e.g., 146 B2.000 or similar. Petrol 1.4 Displacement: 1372 cc Petrol 1.4 Bore Stroke: Approx. 80.5 mm x 67.4 mm Petrol 1.4 Compression Ratio: Typically around 9.5:1 to 10.0:1 Petrol 1.4 Power Output: Approx. 70-75 PS (51-55 kW) at 5500-6000 rpm Petrol 1.4 Torque Output: Approx. 105-110 Nm (77-81 lb-ft) at 3000-3500 rpm Petrol 1.6 Engine Code: Likely variants of the Fiat Twin Cam engine (e.g., 159 A2.000, 159 B4.000) or FIRE family. Petrol 1.6 Displacement: 1580 cc Petrol 1.6 Bore Stroke: Approx. 80.5 mm x 78 mm Petrol 1.6 Compression Ratio: Typically around 9.5:1 to 10.0:1 Petrol 1.6 Power Output: Approx. 75-90 PS (55-66 kW) at 5500-6000 rpm (depending on fuel injection/carburetion) Petrol 1.6 Torque Output: Approx. 125-135 Nm (92-99 lb-ft) at 3000-3500 rpm Diesel 1.7D Displacement: 1697 cc Diesel 1.7D Power Output: Approx. 58-60 PS (43-44 kW) Diesel 1.9D Displacement: 1929 cc Diesel 1.9D Power Output: Approx. 65-70 PS (48-51 kW) Diesel 1.9Td Displacement: 1929 cc Diesel 1.9Td Power Output: Approx. 90-92 PS (66-68 kW) Fuel System Petrol Fuel Delivery: Carburetor (early 1.4/1.6) and Single-Point (SPI) or Multi-Point (MPI) Fuel Injection on later models. Diesel Fuel Delivery: Indirect injection via rotary or inline injection pumps (e.g., Bosch VE). Engine Layout Engine Layout: Transverse, front-wheel drive. Ignition System Ignition Type: Electronic ignition system, distributorless ignition system (DIS) on some later models. Cooling System Cooling Type: Water-cooled, pressurized system with thermostatically controlled fan. Lubrication System Oil Capacity Approx: 3.5 - 4.5 liters (depending on engine variant and oil filter size) 🔧 Transmission Standard Manual Transmission Gears: Typically 5-speed manual transmission. Optional Automatic Transmission Type: Selecta (CVT...
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1988-1996 Fiat Tipo & Tempra Hatchback Saloon and Estate Workshop Repair Manual
🏷️ Basic Information
Identification
Make:
Fiat
Model:
Tipo & Tempra
Model Variants:
Hatchback, Saloon, Estate
Production Years Covered:
1988-1996
👋 Introduction
Market Position
Market Segment:
Compact family car, competing in the European market against models like the Volkswagen Golf, Ford Escort, Opel/Vauxhall Astra, and Renault Megane.
Competitive Analysis
Key Selling Points:
Known for offering good value for money, spacious interiors for their class, and decent ride comfort. The Tipo was lauded for its innovative design, featuring galvanised steel bodies for improved rust resistance.
Key Features
Manual Value Proposition:
Empowers owners to perform routine maintenance and repairs, saving money on dealership labor costs and extending vehicle lifespan. Provides in-depth technical information not readily available in owner's manuals.
Digital Format Benefit:
Instant download, no shipping costs or waiting times, easily searchable and printable for workshop convenience.
📋 Manual Details
Coverage Areas
Engine Petrol:
1.4L (1372cc), 1.6L (1580cc)
Engine Diesel:
1.7D (1697cc non-turbo), 1.9D (1929cc non-turbo), 1.9TD (1929cc turbo), 1.9TDs (1929cc turbo with intercooler - likely referring to a specific TD variant)
Transmission:
Manual, Selecta (Automatic)
Body Styles:
Hatchback, Saloon, Estate
Page Count
Estimated Page Count:
Varies significantly by specific manual edition, but typically comprehensive workshop manuals are several hundred pages.
Manual Type
Manual Type:
Complete Workshop Service and Repair Manual
Language
Language:
English
Format
File Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Management:
Detailed troubleshooting, component testing, fuel system diagnostics, ignition system, emission control systems.
Transmission Manual:
Clutch system, gearbox overhaul, gear shift mechanisms, lubrication.
Transmission Automatic:
Selecta automatic transmission operation, maintenance, troubleshooting, fluid checks and replacement.
Braking System:
Front and rear brake systems (likely disc front, drum rear for most variants), hydraulic circuits, ABS (if equipped on later models), component replacement and bleeding procedures.
Suspension Steering:
Front and rear suspension components (e.g., MacPherson struts, trailing arms), steering rack, power steering system, alignment procedures.
Electrical System:
Complete wiring diagrams for all vehicle systems, starter motor, alternator, battery, lighting, instrumentation, convenience features.
Body Chassis:
Body panel repairs, corrosion protection, door mechanisms, glass replacement, chassis components, jacking points.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, coolant checks and changes, spark plug replacement, belt inspection and replacement.
Engine Overhaul:
Engine removal and installation, cylinder head service, piston and conrod replacement, crankshaft service, timing belt/chain replacement procedures.
Troubleshooting:
Systematic diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides.
Component Replacement:
Step-by-step instructions for replacing major components such as alternators, starters, fuel pumps, radiators, CV joints, shock absorbers.
Diagnostic Charts:
Flowcharts and tables for diagnosing electrical and mechanical issues.
Technical Depth
Depth Of Coverage:
Comprehensive coverage from basic maintenance to advanced repair and diagnostics, suitable for DIY enthusiasts and professional mechanics.
📊 Manual Specifications
File Format
PDF Quality:
Typically high-resolution scans or digitally created PDFs, ensuring clarity of text and diagrams.
Searchability:
Likely contains OCR (Optical Character Recognition) for searchable text, allowing quick navigation to specific topics.
Printability:
Designed to be printable, allowing users to create physical copies for workshop use.
Print Quality
Print Quality Digital:
N/A (Digital Format)
Binding Type
Binding Type Digital:
N/A (Digital Format)
Paper Type
Paper Type Digital:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Petrol 1.4 Engine Code:
Likely variants of the Fiat FIRE (Fully Integrated Robotised Engine) family, e.g., 146 B2.000 or similar.
Petrol 1.4 Displacement:
1372 cc
Petrol 1.4 Bore Stroke:
Approx. 80.5 mm x 67.4 mm
Petrol 1.4 Compression Ratio:
Typically around 9.5:1 to 10.0:1
Petrol 1.4 Power Output:
Approx. 70-75 PS (51-55 kW) at 5500-6000 rpm
Petrol 1.4 Torque Output:
Approx. 105-110 Nm (77-81 lb-ft) at 3000-3500 rpm
Petrol 1.6 Engine Code:
Likely variants of the Fiat Twin Cam engine (e.g., 159 A2.000, 159 B4.000) or FIRE family.
Petrol 1.6 Displacement:
1580 cc
Petrol 1.6 Bore Stroke:
Approx. 80.5 mm x 78 mm
Petrol 1.6 Compression Ratio:
Typically around 9.5:1 to 10.0:1
Petrol 1.6 Power Output:
Approx. 75-90 PS (55-66 kW) at 5500-6000 rpm (depending on fuel injection/carburetion)
Petrol 1.6 Torque Output:
Approx. 125-135 Nm (92-99 lb-ft) at 3000-3500 rpm
Diesel 1.7D Displacement:
1697 cc
Diesel 1.7D Power Output:
Approx. 58-60 PS (43-44 kW)
Diesel 1.9D Displacement:
1929 cc
Diesel 1.9D Power Output:
Approx. 65-70 PS (48-51 kW)
Diesel 1.9Td Displacement:
1929 cc
Diesel 1.9Td Power Output:
Approx. 90-92 PS (66-68 kW)
Fuel System
Petrol Fuel Delivery:
Carburetor (early 1.4/1.6) and Single-Point (SPI) or Multi-Point (MPI) Fuel Injection on later models.
Diesel Fuel Delivery:
Indirect injection via rotary or inline injection pumps (e.g., Bosch VE).
Engine Layout
Engine Layout:
Transverse, front-wheel drive.
Ignition System
Ignition Type:
Electronic ignition system, distributorless ignition system (DIS) on some later models.
Cooling System
Cooling Type:
Water-cooled, pressurized system with thermostatically controlled fan.
Lubrication System
Oil Capacity Approx:
3.5 - 4.5 liters (depending on engine variant and oil filter size)
🔧 Transmission
Standard
Manual Transmission Gears:
Typically 5-speed manual transmission.
Optional
Automatic Transmission Type:
Selecta (CVT - Continuously Variable Transmission) or torque converter automatic on some variants.
Features
Clutch Type:
Hydraulically operated single dry plate clutch.
Final Drive:
Front-wheel drive with integrated differential.
📐 Dimensions
Exterior
Overall Length Hatchback:
Approx. 4040 mm
Overall Length Saloon:
Approx. 4380 mm
Overall Length Estate:
Approx. 4370 mm
Overall Width:
Approx. 1690 mm
Overall Height:
Approx. 1420 mm (hatchback), 1420 mm (saloon), 1460 mm (estate)
Weights
Curb Weight Range:
Approx. 1000 kg - 1250 kg (depending on engine and body style)
Cargo
Luggage Capacity Hatchback:
Approx. 300-350 liters (with rear seats up)
Luggage Capacity Estate:
Significantly larger, often exceeding 400 liters, expandable with rear seats folded.
🛡️ Safety Features
Ratings
Crash Test Performance Era:
European crash test standards of the late 1980s and early 1990s. Euro NCAP was in its infancy, so direct comparable ratings are scarce for early models.
Active Features
ABS:
Optional on higher trims and later models.
Passive Features
Seatbelts:
Standard front seatbelts, potentially with pre-tensioners on later models. Rear seatbelts standard.
Airbags:
Driver-side airbag became available as an option on later models, not standard across the range.
Body Structure:
Designed with crumple zones and a reinforced passenger cell, benefitting from Fiat's experience with galvanization for structural integrity.
💡 Technology Features
Infotainment
Audio System:
Typically a basic FM/AM radio with cassette player. CD players were optional on higher trims or later models.
Driver Assistance
ABS Availability:
Optional on many models, standard on some later high-specification variants.
Connectivity
Features:
Limited connectivity features by modern standards. Some models may have had central locking or electric windows as optional extras.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Check manual for specific engine/oil type.
Timing Belt Replacement:
Crucial for interference engines. Intervals typically range from 60,000 to 90,000 miles (96,000 to 144,000 km) or 5-7 years. Essential to consult the manual for the specific engine.
Air Filter Replacement:
Every 15,000 - 20,000 miles (24,000 - 32,000 km) or as needed based on operating conditions.
Spark Plug Replacement:
Depending on type (copper, platinum, iridium), intervals can range from 20,000 to 60,000 miles (32,000 to 96,000 km).
Fluid Specifications
Engine Oil Specification:
SAE 10W-40 or 15W-40 for many petrol and diesel engines. API SG/CD or SF/CD. Refer to manual for precise specifications based on temperature and engine type.
Coolant Specification:
Ethylene glycol based antifreeze/coolant, typically a 50/50 mix with distilled water. Check for OAT (Organic Acid Technology) or HOAT (Hybrid OAT) compatibility based on original fill or manufacturer recommendations.
Brake Fluid Specification:
DOT 3 or DOT 4 hydraulic brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, typically 75W-80 or 75W-90. Capacity around 1.8-2.5 liters.
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) type. Consult manual for exact specification (e.g., Dexron II or equivalent).
Known Issues
Rust Corrosion:
While known for galvanization, areas like wheel arches, sills, and rear spring mountings can still be susceptible to rust over time, especially in harsh climates.
Electrical Gremlins:
As with many cars of this era, some electrical issues can arise, such as faulty switches, wiring harness degradation, or minor sensor failures.
Exhaust Systems:
Exhaust systems can be prone to corrosion and require replacement over time.
Diesel Engine Glow Plugs:
Glow plugs in diesel variants can fail, leading to hard starting in cold weather.
Timing Belt Failure Consequences:
Failure of the timing belt on interference engines will cause significant internal engine damage (bent valves, damaged pistons).
📚 Vehicle History
Brand Heritage
Fiat Reputation:
Fiat has a long history in automotive manufacturing, known for innovation and often pioneering front-wheel-drive platforms and compact car designs.
Model Evolution
Tipo Launch:
The Fiat Tipo was launched in 1988, designed to be a modern, spacious, and safe family hatchback.
Tempra Launch:
The Fiat Tempra, launched in 1990, was the saloon and estate variant derived from the Tipo platform, expanding Fiat's offerings in the C-segment.
Production
Production Locations:
Primarily manufactured in Italy at Fiat's plants, with potential for assembly in other countries through CKD kits or joint ventures.
Sales Performance:
The Tipo and its derivatives were generally well-received, especially in Europe, known for their practicality and value.
🏆 Awards & Recognition
Recognitions
Car Of The Year Contender:
The Fiat Tipo was a finalist for the European Car of the Year award in 1989, indicating its positive reception and design merits.
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