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BMW 518i 1988 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: BMW Model: 518i Year: 1988 Generation Chassis Code: E34 Codes Engine Code Common: M20B18 👋 Introduction Market Position Segment: Executive Sedan Target Audience: Performance-oriented luxury sedan buyers Competitive Analysis Key Competitors: Mercedes-Benz W124 E-Class, Audi 100/200 Key Features Design Philosophy: German engineering, driver-centric focus, premium build quality Handling: Renowned for its balanced chassis and engaging driving dynamics 📋 Manual Details Coverage Areas Service And Repair: Comprehensive Maintenance Procedures: Full Diagnostic Troubleshooting: Extensive Page Count Estimated Pages: 500+ Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: M20B18 4-cylinder, 8-valve, fuel-injected Fuel System: Bosch LE-Jetronic Fuel Injection Ignition System: Electronic Ignition System Cooling System: Complete cooling system diagnosis and repair Exhaust System: Component replacement and repair Transmission: Getrag 5-speed Manual & Automatic (Optional) Clutch: Service and adjustment Driveline: Driveshafts, CV joints, rear differential Suspension: Front MacPherson struts, Rear multi-link, components and alignment Steering: Power steering system, components, and adjustment Brakes: Front ventilated discs, Rear solid discs, ABS (Optional), system overhaul Electrical System: Charging system, starting system, lighting, instrumentation Wiring Diagrams: Detailed circuit diagrams for all systems Climate Control: HVAC system diagnosis and repair Bodywork: Panel removal/installation, trim, glass Interior: Seating, dashboard, upholstery Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plugs, fluid checks Engine Overhaul: Complete engine rebuild procedures, including piston, ring, bearing, valve, and head gasket replacement Transmission Repair: Manual and automatic transmission overhaul and component replacement Brake System Repair: Caliper rebuild, disc/pad replacement, bleeding, ABS diagnostics Suspension Component Replacement: Struts, shocks, control arms, bushings Electrical Component Testing: Alternator, starter, fuel pump, sensors Troubleshooting Guides: Systematic diagnosis of common and uncommon problems Body Panel Alignment And Repair: Minor dent repair, panel fitting Tune Up Procedures: Ignition timing, idle speed, fuel mixture adjustments Climate Control Diagnostics: Refrigerant system, blower motor, actuators Technical Depth Depth: Detailed, comprehensive, suitable for professional mechanics and experienced DIYers Diagnostic Codes: Includes diagnostic trouble codes (DTCs) if applicable for the era's systems Torque Specifications: All critical fastener torque specifications included Special Tools: Lists any required special tools for specific procedures 📊 Manual Specifications File Format Quality: High-resolution, searchable PDF with clear diagrams and text Searchability: Full text searchable for quick information retrieval Print Quality Diagram Clarity: Crystal clear, detailed diagrams and illustrations Binding Type Type: N/A (Digital Format) Paper Type Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: M20B18 Engine Type: Inline 4-cylinder, SOHC Displacement: 1.8 Liters (1795 cc) Bore X Stroke: 84.0 mm x 81.0 mm Compression Ratio: 8.5:1 Performance Horsepower: 115 PS (113 bhp; 85 kW) at 5800 rpm Torque: 164 Nm (121 lb-ft) at 4500 rpm Fuel System Type: Bosch LE-Jetronic Multi-Point Fuel Injection Fuel Type: Unleaded gasoline (RON 91 or higher recommended) Cooling System Capacity: Approx. 7.5 Liters Coolant Type: BMW recommended ethylene glycol-based coolant (e.g., G48) Oil Specifications Engine Oil Type: API SG or SH, SAE 10W-40 or 15W-40 recommended Oil Capacity: Approx. 4.25 Liters (with filter) 🔧 Transmission Standard Type: Getrag 260 5-speed Manual Transmission Optional Type: ZF 4HP22 4-speed Automatic Transmission Features Manual Gear Ratios: Included in manual Automatic Features: Sport/Economy modes (if equipped) Fluid Specifications Manual Transmission Fluid: API GL-4 SAE 75W-90 or 80W-90 Automatic Transmission Fluid: Dexron III or equivalent (e.g., ATF LT71141) 📐 Dimensions Exterior Length: 4730 mm (186.2 in) Width: 1751 mm (68.9 in) Height: 1410 mm (55.5 in) Wheelbase: 2795 mm (110.0 in) Front Track: 1464 mm (57.6 in) Rear Track: 1487 mm (58.5 in) Weights Curb Weight Manual: Approx. 1450 kg (3197 lbs) Curb Weight Auto: Approx. 1480 kg (3263 lbs) Gross Vehicle Weight Rating: Included in manual Towing Capacity: Included in manual (if applicable) Wheel Bolt Pattern: 5 x 120 mm Wheel Size Standard: 15 x 6.5 inch alloy wheels Tire Size Standard: 205/65VR15 🛡️ Safety Features Ratings NHTSA Rating: N/A for this era, but designed to high European standards Active Features ABS: Optional Anti-lock Braking System (ABS) Traction Control: Not typically available on 518i Passive Features Airbags: Driver airbag not standard, optional in later E34 years Seatbelts: 3-point inertia-reel front seat belts, 3-point rear seat belts Body Structure: Reinforced safety cell with crumple zones 💡 Technology Features Infotainment Audio System: Factory BMW premium sound system (optional), typically cassette player Display: Analog gauges, central information display (MID) for trip computer functions Driver Assistance Cruise Control: Standard or optional depending on trim 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, as per manual recommendations. Air Filter Replacement: Every 30,000-40,000 km (18,000-25,000 miles) Spark Plug Replacement: Every 40,000-60,000 km (25,000-37,000 miles) depending on plug type. Timing Belt Replacement: M20 engine uses a timing chain, not a belt, which typically lasts the life of the engine but requires inspection for tensioner wear. Brake Fluid Flush: Every 2...
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BMW 518i 1988 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
518i
Year:
1988
Generation
Chassis Code:
E34
Codes
Engine Code Common:
M20B18
👋 Introduction
Market Position
Segment:
Executive Sedan
Target Audience:
Performance-oriented luxury sedan buyers
Competitive Analysis
Key Competitors:
Mercedes-Benz W124 E-Class, Audi 100/200
Key Features
Design Philosophy:
German engineering, driver-centric focus, premium build quality
Handling:
Renowned for its balanced chassis and engaging driving dynamics
📋 Manual Details
Coverage Areas
Service And Repair:
Comprehensive
Maintenance Procedures:
Full
Diagnostic Troubleshooting:
Extensive
Page Count
Estimated Pages:
500+
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
M20B18 4-cylinder, 8-valve, fuel-injected
Fuel System:
Bosch LE-Jetronic Fuel Injection
Ignition System:
Electronic Ignition System
Cooling System:
Complete cooling system diagnosis and repair
Exhaust System:
Component replacement and repair
Transmission:
Getrag 5-speed Manual & Automatic (Optional)
Clutch:
Service and adjustment
Driveline:
Driveshafts, CV joints, rear differential
Suspension:
Front MacPherson struts, Rear multi-link, components and alignment
Steering:
Power steering system, components, and adjustment
Brakes:
Front ventilated discs, Rear solid discs, ABS (Optional), system overhaul
Electrical System:
Charging system, starting system, lighting, instrumentation
Wiring Diagrams:
Detailed circuit diagrams for all systems
Climate Control:
HVAC system diagnosis and repair
Bodywork:
Panel removal/installation, trim, glass
Interior:
Seating, dashboard, upholstery
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plugs, fluid checks
Engine Overhaul:
Complete engine rebuild procedures, including piston, ring, bearing, valve, and head gasket replacement
Transmission Repair:
Manual and automatic transmission overhaul and component replacement
Brake System Repair:
Caliper rebuild, disc/pad replacement, bleeding, ABS diagnostics
Suspension Component Replacement:
Struts, shocks, control arms, bushings
Electrical Component Testing:
Alternator, starter, fuel pump, sensors
Troubleshooting Guides:
Systematic diagnosis of common and uncommon problems
Body Panel Alignment And Repair:
Minor dent repair, panel fitting
Tune Up Procedures:
Ignition timing, idle speed, fuel mixture adjustments
Climate Control Diagnostics:
Refrigerant system, blower motor, actuators
Technical Depth
Depth:
Detailed, comprehensive, suitable for professional mechanics and experienced DIYers
Diagnostic Codes:
Includes diagnostic trouble codes (DTCs) if applicable for the era's systems
Torque Specifications:
All critical fastener torque specifications included
Special Tools:
Lists any required special tools for specific procedures
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams and text
Searchability:
Full text searchable for quick information retrieval
Print Quality
Diagram Clarity:
Crystal clear, detailed diagrams and illustrations
Binding Type
Type:
N/A (Digital Format)
Paper Type
Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
M20B18
Engine Type:
Inline 4-cylinder, SOHC
Displacement:
1.8 Liters (1795 cc)
Bore X Stroke:
84.0 mm x 81.0 mm
Compression Ratio:
8.5:1
Performance
Horsepower:
115 PS (113 bhp; 85 kW) at 5800 rpm
Torque:
164 Nm (121 lb-ft) at 4500 rpm
Fuel System
Type:
Bosch LE-Jetronic Multi-Point Fuel Injection
Fuel Type:
Unleaded gasoline (RON 91 or higher recommended)
Cooling System
Capacity:
Approx. 7.5 Liters
Coolant Type:
BMW recommended ethylene glycol-based coolant (e.g., G48)
Oil Specifications
Engine Oil Type:
API SG or SH, SAE 10W-40 or 15W-40 recommended
Oil Capacity:
Approx. 4.25 Liters (with filter)
🔧 Transmission
Standard
Type:
Getrag 260 5-speed Manual Transmission
Optional
Type:
ZF 4HP22 4-speed Automatic Transmission
Features
Manual Gear Ratios:
Included in manual
Automatic Features:
Sport/Economy modes (if equipped)
Fluid Specifications
Manual Transmission Fluid:
API GL-4 SAE 75W-90 or 80W-90
Automatic Transmission Fluid:
Dexron III or equivalent (e.g., ATF LT71141)
📐 Dimensions
Exterior
Length:
4730 mm (186.2 in)
Width:
1751 mm (68.9 in)
Height:
1410 mm (55.5 in)
Wheelbase:
2795 mm (110.0 in)
Front Track:
1464 mm (57.6 in)
Rear Track:
1487 mm (58.5 in)
Weights
Curb Weight Manual:
Approx. 1450 kg (3197 lbs)
Curb Weight Auto:
Approx. 1480 kg (3263 lbs)
Gross Vehicle Weight Rating:
Included in manual
Towing Capacity:
Included in manual (if applicable)
Wheel Bolt Pattern:
5 x 120 mm
Wheel Size Standard:
15 x 6.5 inch alloy wheels
Tire Size Standard:
205/65VR15
🛡️ Safety Features
Ratings
NHTSA Rating:
N/A for this era, but designed to high European standards
Active Features
ABS:
Optional Anti-lock Braking System (ABS)
Traction Control:
Not typically available on 518i
Passive Features
Airbags:
Driver airbag not standard, optional in later E34 years
Seatbelts:
3-point inertia-reel front seat belts, 3-point rear seat belts
Body Structure:
Reinforced safety cell with crumple zones
💡 Technology Features
Infotainment
Audio System:
Factory BMW premium sound system (optional), typically cassette player
Display:
Analog gauges, central information display (MID) for trip computer functions
Driver Assistance
Cruise Control:
Standard or optional depending on trim
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km (6,000-9,000 miles) or annually, as per manual recommendations.
Air Filter Replacement:
Every 30,000-40,000 km (18,000-25,000 miles)
Spark Plug Replacement:
Every 40,000-60,000 km (25,000-37,000 miles) depending on plug type.
Timing Belt Replacement:
M20 engine uses a timing chain, not a belt, which typically lasts the life of the engine but requires inspection for tensioner wear.
Brake Fluid Flush:
Every 2 years
Coolant Flush:
Every 2-3 years
Fluid Specifications
Power Steering Fluid:
ATF Dexron III or equivalent
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Coolant Leaks:
Plastic coolant expansion tanks and hose connections can degrade over time.
Fuel Pump Reliability:
Early models may experience fuel pump failures; preventative replacement is sometimes advised.
Suspected Oil Leaks:
Valve cover gasket, oil pan gasket, and rear main seal are common leak points on the M20 engine.
E34 Specific Issues:
Subframe bushings, heater core failure, window regulator issues.
📚 Vehicle History
Brand Heritage
Brand Reputation:
BMW is renowned for producing driver-focused, high-performance luxury vehicles with exceptional build quality.
Model Evolution
E34 Introduction:
The E34 generation of the 5 Series was introduced in 1988, replacing the successful E28 generation.
518I Positioning:
The 518i was the entry-level model in the E34 lineup, offering a more accessible entry point into BMW ownership.
E34 Facelift:
The E34 received a significant facelift in 1994.
Production
Production Years:
E34 generation: 1988–1996
Manufacturing Locations:
Primary manufacturing in Dingolfing, Germany
🏆 Awards & Recognition
Recognitions
E34 Series Awards:
The E34 generation as a whole was highly regarded for its design and driving dynamics, often featured in 'Best Cars' lists of its era.
Ratings
Consumer Reports Ratings:
Typically rated well for performance and reliability relative to its peers at the time, though certain electrical components could be a concern in later years.
Certifications
Iso Certification:
BMW production facilities adhere to strict quality control standards, often ISO certified.
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