🏷️ Basic Information Identification Make: Mitsubishi Model: Galant Year: 1989-1993 Generation Generation Designation: E30/E40 Series Codes Chassis Codes: E31A, E32A, E33A, E34A, E35A, E38A, E39A, E52A, E53A, E54A, E55A, E57A, E58A, E72A, E74A, E75A, E77A, E78A 👋 Introduction Market Position Vehicle Segment: Mid-size sedan/coupe, positioned as a more upscale and performance-oriented offering in its class Competitive Analysis Key Competitors: Honda Accord, Toyota Camry, Ford Taurus, Chevrolet Lumina, Nissan Maxima Key Features Unique Selling Points: Available advanced suspension systems (e.g., Active-Electronic Control Suspension), optional 4-wheel steering (4WS), sophisticated engine options, stylish aerodynamic design Manual Utility Target Audience: Owner/DIY enthusiasts, independent repair shops, professional dealerships 📋 Manual Details Coverage Areas Primary Coverage: 1989, 1990, 1991, 1992, 1993 Mitsubishi Galant Page Count Estimated Page Count: Over 1000 pages (typical for a comprehensive factory service manual) Manual Type Manual Classification: Factory Service Manual / Repair Manual Language Language Provided: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Required: Adobe PDF Reader 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants), Fuel System, Cooling System, Intake and Exhaust Systems, Emission Control Systems, Clutch, Manual Transaxle, Automatic Transaxle, Propeller Shaft, Power Plant Mounts Drivetrain: Front Axle, Rear Axle, Wheel and Tire Specifications Suspension Steering: Front Suspension, Rear Suspension, Active-Electronic Control Suspension (if equipped), Steering System, 4-Wheel Steering System (if equipped) Brakes: Service Brakes (Hydraulic System), Parking Brakes Electrical: Engine Electrical, Fusible Link, Fuse Locations, Inspection Terminals, Grounding Locations, Diode Locations, Junction Blocks, Centralized Junctions, Wiring Harness Connectors, Configuration Diagrams, Circuit Diagrams Body Comfort: Body (Exterior), Heater, Air Conditioning, Ventilation Systems Wiring Diagrams: Comprehensive circuit diagrams for all electrical systems are included, crucial for troubleshooting. Chassis Control: Detailed information on the active-electronic control suspension and 4-wheel steering systems, including sensors, actuators, hydraulic/electronic control units, and diagnostic procedures for these advanced features. Procedures Included Maintenance Routine: Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups Troubleshooting Diagnostics: Symptom-based troubleshooting, diagnostic procedures, fault code interpretation (where applicable) Repair Overhaul: Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and repair Component Removal Installation: Detailed steps for removing and installing all major components and sub-assemblies Emissions Control Servicing: Detailed procedures for inspection, diagnosis, and repair of emission control systems, including components like catalytic converters, EGR valves, and evaporative emission control (EVAP) systems. Technical Depth Diagnostic Level: Advanced diagnostics, including electrical schematic interpretation and component testing Repair Scope: Comprehensive repair procedures for all systems, from basic adjustments to complete overhauls Specifications Tolerances: Detailed torque specifications, clearances, measurements, and alignment data Diagnostic Tools Requirements: While the manual is comprehensive, some advanced diagnostics may benefit from specific Mitsubishi diagnostic tools of the era. 📊 Manual Specifications File Format PDF Quality: High-resolution scans or digital reproductions, designed for clarity and readability Searchability: Likely text-searchable PDF, allowing for quick location of specific topics Print Quality Printability: Designed to be printable for hands-on use in a workshop environment Binding Type Digital Format: PDF - Digital Delivery Paper Type Digital Medium: Digital File (PDF) ⚙️ Engine Specifications Primary Engine Engine Code Example 1: 4G63 (2.0L SOHC/DOHC) Engine Code Example 2: 6G72 (3.0L SOHC V6) Performance Horsepower Range: Approx. 120 hp (2.0L SOHC) to 195 hp (3.0L V6 DOHC Turbo - VR-4 model) Torque Range: Approx. 125 lb-ft to 203 lb-ft (VR-4) Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Management Ignition System: Electronic Ignition (Distributor-based or Coil-on-Plug depending on variant) 🔧 Transmission Standard Transmission Type Std: 5-Speed Manual Transaxle Optional Transmission Type Opt: 4-Speed Automatic Transaxle Features AWD Availability: All-Wheel Drive (AWD) available on certain performance variants (e.g., Galant VR-4) 📐 Dimensions Exterior Body Styles: 4-Door Sedan, 2-Door Coupe Weights Curb Weight Range: Approx. 2800 - 3400 lbs (depending on configuration) 🛡️ Safety Features Ratings NHTSA Ratings Historical: Limited official data available for this era, but generally considered safe for its time. Passive Features Standard Safety: Seat belts, crumple zones, reinforced cabin structure Active Features Optional Safety Features: Anti-lock Braking System (ABS) often standard on higher trims or optional 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette stereo with optional CD player. Basic speaker configurations. Driver Assistance ABS Availability: Available on select trims, particularly performance models or higher luxury trims. Connectivity Oem Connectivity Features: Limited to power accessories (windows, locks, mirrors). No modern connectivity features like Bluetooth or USB. Performance Tech Active Suspension Details: Available 'Active-Electronic Control Suspension' offered adaptive damping for improved ride and handling. Four Wheel Steering Details: Optional 4-Wheel Steering (4WS) system for enhanced maneuverability at low speeds and stability at high speeds. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000 - 5,000 miles or 3-6 months, depending on oil type and driving conditions. Timing Belt Replacement: Crucial: 60,000 - 90,000 miles or 5-7 years for interference engines (e.g., 4G63/6G72). Failure can cause severe engine damage. Fluid Specifications Engine...
Body (Exterior), Heater, Air Conditioning, Ventilation Systems
Wiring Diagrams:
Comprehensive circuit diagrams for all electrical systems are included, crucial for troubleshooting.
Chassis Control:
Detailed information on the active-electronic control suspension and 4-wheel steering systems, including sensors, actuators, hydraulic/electronic control units, and diagnostic procedures for these advanced features.
Procedures Included
Maintenance Routine:
Scheduled maintenance, fluid checks and changes, filter replacements, tune-ups
Engine rebuilds, transmission overhauls, suspension component replacement, brake system repairs, electrical component diagnosis and repair
Component Removal Installation:
Detailed steps for removing and installing all major components and sub-assemblies
Emissions Control Servicing:
Detailed procedures for inspection, diagnosis, and repair of emission control systems, including components like catalytic converters, EGR valves, and evaporative emission control (EVAP) systems.
Technical Depth
Diagnostic Level:
Advanced diagnostics, including electrical schematic interpretation and component testing
Repair Scope:
Comprehensive repair procedures for all systems, from basic adjustments to complete overhauls
Specifications Tolerances:
Detailed torque specifications, clearances, measurements, and alignment data
Diagnostic Tools Requirements:
While the manual is comprehensive, some advanced diagnostics may benefit from specific Mitsubishi diagnostic tools of the era.
📊 Manual Specifications
File Format
PDF Quality:
High-resolution scans or digital reproductions, designed for clarity and readability
Searchability:
Likely text-searchable PDF, allowing for quick location of specific topics
Print Quality
Printability:
Designed to be printable for hands-on use in a workshop environment
Binding Type
Digital Format:
PDF - Digital Delivery
Paper Type
Digital Medium:
Digital File (PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code Example 1:
4G63 (2.0L SOHC/DOHC)
Engine Code Example 2:
6G72 (3.0L SOHC V6)
Performance
Horsepower Range:
Approx. 120 hp (2.0L SOHC) to 195 hp (3.0L V6 DOHC Turbo - VR-4 model)
Torque Range:
Approx. 125 lb-ft to 203 lb-ft (VR-4)
Fuel System
Injection Type:
Electronic Fuel Injection (EFI)
Engine Management
Ignition System:
Electronic Ignition (Distributor-based or Coil-on-Plug depending on variant)
🔧 Transmission
Standard
Transmission Type Std:
5-Speed Manual Transaxle
Optional
Transmission Type Opt:
4-Speed Automatic Transaxle
Features
AWD Availability:
All-Wheel Drive (AWD) available on certain performance variants (e.g., Galant VR-4)
📐 Dimensions
Exterior
Body Styles:
4-Door Sedan, 2-Door Coupe
Weights
Curb Weight Range:
Approx. 2800 - 3400 lbs (depending on configuration)
🛡️ Safety Features
Ratings
NHTSA Ratings Historical:
Limited official data available for this era, but generally considered safe for its time.
Anti-lock Braking System (ABS) often standard on higher trims or optional
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette stereo with optional CD player. Basic speaker configurations.
Driver Assistance
ABS Availability:
Available on select trims, particularly performance models or higher luxury trims.
Connectivity
Oem Connectivity Features:
Limited to power accessories (windows, locks, mirrors). No modern connectivity features like Bluetooth or USB.
Performance Tech
Active Suspension Details:
Available 'Active-Electronic Control Suspension' offered adaptive damping for improved ride and handling.
Four Wheel Steering Details:
Optional 4-Wheel Steering (4WS) system for enhanced maneuverability at low speeds and stability at high speeds.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 5,000 miles or 3-6 months, depending on oil type and driving conditions.
Timing Belt Replacement:
Crucial: 60,000 - 90,000 miles or 5-7 years for interference engines (e.g., 4G63/6G72). Failure can cause severe engine damage.
Fluid Specifications
Engine Oil Type:
API SG/SH, SAE 5W-30 or 10W-30 recommended (check manual for specific viscosity based on climate)
Coolant Type:
Ethylene Glycol based, typically a 50/50 mix with distilled water (Mitsubishi's Long Life Coolant or equivalent)
Transmission Fluid Manual:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Transmission Fluid Automatic:
Dexron II or equivalent ATF
Known Issues
Common Wear Items:
CV joints, suspension bushings, O2 sensors, mass airflow sensor (MAF), idle air control valve (IACV), power steering pump leaks.
Electrical Gremlins:
Corrosion in connectors, intermittent issues with power windows, door locks, and dashboard lights are not uncommon due to age.
Cooling System Concerns:
Radiator leaks, thermostat failures, and heater core issues can occur.
Parts Availability
Common Replacement Parts:
Filters (oil, air, fuel), spark plugs, brake pads/rotors, belts, hoses are generally available. More specialized components like engine management sensors or certain suspension parts may require sourcing from specialty suppliers.
📚 Vehicle History
Brand Heritage
Mitsubishi History Context:
Mitsubishi's reputation for engineering and performance, especially with rally-bred models like the Lancer Evolution, influenced the Galant's sporty variants.
Model Evolution
Galant Generation Context:
This generation (E30/E40) was a significant step forward in styling and technology for the Galant, moving towards a more aerodynamic and European-influenced design.
Production
Manufacturing Location:
Primarily Japan
🏆 Awards & Recognition
Recognitions
Historical Automotive Press:
Often praised for its sharp styling, refined handling (especially in VR-4 guise), and the technological advancements of its era, like 4WS and AWD.
Ratings
Consumer Reports Historical:
Ratings varied by year and specific configuration, but generally positioned as a solid, if sometimes complex, Japanese sedan.