1989 BMW BMW 3-series and M3 E30 Service and Repair Manual
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🏷️ Basic Information Identification Make: BMW Model: 3-series / M3 Chassis Code: E30 Model Year: 1989 Codes Engine Codes Covered: M20B25 (2.5L I6), M42B18 (1.8L I4 - likely for 318i/is variants if applicable in 1989, Engine Codes Covered M3: S14B23 (2.3L I4 - for M3) 👋 Introduction Market Position Positioning: The E30 chassis represented a significant evolution for BMW's compact executive car line, balancing sporty driving dynamics with premium build quality and advanced engineering for its era. Competitive Analysis Competitors: Competed with vehicles like the Mercedes-Benz 190E, Audi 80/90, and various sporty coupes/sedans from American and Japanese manufacturers. Key Features Driving Dynamics: Renowned for its excellent handling, rear-wheel-drive platform, and driver-focused cockpit. The M3 variant was homologated for motorsport and offered a more potent performance package. Manual Value Proposition: This manual is invaluable for E30 owners and technicians seeking precise, OEM-level repair and maintenance information, crucial for preserving the classic character and performance of these vehicles. 📋 Manual Details Coverage Areas Coverage: All models & all repairs A-Z Page Count Page Count: Typically over 800 pages, though exact count may vary slightly by specific publisher edition. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Likely Printed Book (standard for dealer manuals of this era); PDF versions may exist through third-party aggregators. 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling system, lubrication system, fuel system (EFI), ignition system, emissions control. Transmission: Manual transmission (Getrag 260 for most RWD models), automatic transmission (ZF 4HP22 for most RWD models), clutch, driveline, differentials. Brakes: Front and rear brake systems (disc brakes), parking brake, ABS (if equipped). Suspension Steering: Front and rear suspension components (struts, control arms, bushings), power steering system, steering rack. Electrical: 12V electrical system, battery, alternator, starter, lighting system, fuses, relays, wiring diagrams, engine control unit (ECU), diagnostics. Body Chassis: Body construction, exterior trim, interior trim, HVAC system, seats, doors, windows, body panels, chassis components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, tune-ups, fluid checks and changes. Repair: Engine overhaul, transmission rebuild, brake caliper replacement, suspension component repair, electrical component troubleshooting. Diagnostics: Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and procedures (OBD-I era). Special Tools: Identification and usage of specialized BMW tools for specific repair procedures. Technical Depth Depth: Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls. Detailed diagrams and torque specifications are included. 📊 Manual Specifications File Format File Format: N/A (Assuming printed manual, not digital file) Print Quality Print Quality: High-quality, dealership-grade printing with clear diagrams and legible text. Binding Type Binding Type: Likely perfect-bound or spiral-bound for durability and ease of use in a workshop environment. Paper Type Paper Type: Durable, often glossy or semi-gloss paper to withstand workshop conditions and ensure clarity of diagrams. ⚙️ Engine Specifications Primary Engine Engine 325I: M20B25, 2.5L (2494cc) SOHC inline-6 Engine M3: S14B23, 2.3L (2302cc) DOHC inline-4 (based on M10 block, but significantly upgraded) Performance Horsepower 325I: Approx. 168-170 hp @ 5800-6000 rpm Torque 325I: Approx. 220-225 Nm (162-166 lb-ft) @ 4000-4300 rpm Horsepower M3: Approx. 192-215 hp @ 6750 rpm (depending on specific M3 variant/market) Torque M3: Approx. 240-255 Nm (177-188 lb-ft) @ 4750-4800 rpm Fuel System Fuel System Type: Bosch Motronic electronic fuel injection (EFI) Fuel Type Required: Premium Unleaded gasoline (91 octane or higher) Engine Management ECU Type: Bosch Motronic (e.g., Motronic ML4.1, ML 5.1) 🔧 Transmission Standard Transmission 325I: 5-speed manual (Getrag 260) Transmission M3: 5-speed manual (Getrag 265 - closer ratio than 325i) Optional Transmission 325I: 4-speed automatic (ZF 4HP22) Features Clutch Type: Hydraulically actuated single dry plate clutch. Fluid Specifications Manual Transmission Fluid: BMW ATF (Automatic Transmission Fluid) or equivalent SAE 75W-90 synthetic gear oil (check manual for precise spec). Automatic Transmission Fluid: Dexron III or equivalent ATF. Differential Differential Fluid: SAE 75W-90 synthetic hypoid gear oil. 📐 Dimensions Exterior Wheelbase: Approx. 2565 mm (101 in) Length: Approx. 4345 mm (171 in) Width: Approx. 1675 mm (66 in) Height: Approx. 1370 mm (54 in) Weights Curb Weight 325I: Approx. 1240-1300 kg (2734-2866 lbs) Curb Weight M3: Approx. 1200-1250 kg (2646-2756 lbs) Gross Vehicle Weight Rating: Typically around 1700-1800 kg (check specific model variation). Wheels Tires Wheel Bolt Pattern: 5x120 Standard Wheel Size: 15 inch (e.g., 15x7J) for most 325i, 15 or 16 inch for M3 Standard Tire Size: 205/55VR15 for 325i, 225/50VR16 for M3 (common sizes, check manual for exact specs). 🛡️ Safety Features Ratings Crash Testing: While official NHTSA/IIHS ratings for this era are not as comprehensive as today, the E30 was known for its robust construction and safety cell. Specific ratings may not be readily available for this model year. Active Features ABS: Anti-lock Braking System (ABS) was optional on most 325i models and standard on M3. Covered in detail in the manual. Traction Control: Traction control was generally not...
M20B25 (2.5L I6), M42B18 (1.8L I4 - likely for 318i/is variants if applicable in 1989,
Engine Codes Covered M3:
S14B23 (2.3L I4 - for M3)
👋 Introduction
Market Position
Positioning:
The E30 chassis represented a significant evolution for BMW's compact executive car line, balancing sporty driving dynamics with premium build quality and advanced engineering for its era.
Competitive Analysis
Competitors:
Competed with vehicles like the Mercedes-Benz 190E, Audi 80/90, and various sporty coupes/sedans from American and Japanese manufacturers.
Key Features
Driving Dynamics:
Renowned for its excellent handling, rear-wheel-drive platform, and driver-focused cockpit. The M3 variant was homologated for motorsport and offered a more potent performance package.
Manual Value Proposition:
This manual is invaluable for E30 owners and technicians seeking precise, OEM-level repair and maintenance information, crucial for preserving the classic character and performance of these vehicles.
📋 Manual Details
Coverage Areas
Coverage:
All models & all repairs A-Z
Page Count
Page Count:
Typically over 800 pages, though exact count may vary slightly by specific publisher edition.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Likely Printed Book (standard for dealer manuals of this era); PDF versions may exist through third-party aggregators.
Troubleshooting guides for common issues, diagnostic trouble codes (DTCs) and procedures (OBD-I era).
Special Tools:
Identification and usage of specialized BMW tools for specific repair procedures.
Technical Depth
Depth:
Comprehensive, covering everything from routine maintenance to complete engine and transmission overhauls. Detailed diagrams and torque specifications are included.
📊 Manual Specifications
File Format
File Format:
N/A (Assuming printed manual, not digital file)
Print Quality
Print Quality:
High-quality, dealership-grade printing with clear diagrams and legible text.
Binding Type
Binding Type:
Likely perfect-bound or spiral-bound for durability and ease of use in a workshop environment.
Paper Type
Paper Type:
Durable, often glossy or semi-gloss paper to withstand workshop conditions and ensure clarity of diagrams.
⚙️ Engine Specifications
Primary Engine
Engine 325I:
M20B25, 2.5L (2494cc) SOHC inline-6
Engine M3:
S14B23, 2.3L (2302cc) DOHC inline-4 (based on M10 block, but significantly upgraded)
5-speed manual (Getrag 265 - closer ratio than 325i)
Optional
Transmission 325I:
4-speed automatic (ZF 4HP22)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
Fluid Specifications
Manual Transmission Fluid:
BMW ATF (Automatic Transmission Fluid) or equivalent SAE 75W-90 synthetic gear oil (check manual for precise spec).
Automatic Transmission Fluid:
Dexron III or equivalent ATF.
Differential
Differential Fluid:
SAE 75W-90 synthetic hypoid gear oil.
📐 Dimensions
Exterior
Wheelbase:
Approx. 2565 mm (101 in)
Length:
Approx. 4345 mm (171 in)
Width:
Approx. 1675 mm (66 in)
Height:
Approx. 1370 mm (54 in)
Weights
Curb Weight 325I:
Approx. 1240-1300 kg (2734-2866 lbs)
Curb Weight M3:
Approx. 1200-1250 kg (2646-2756 lbs)
Gross Vehicle Weight Rating:
Typically around 1700-1800 kg (check specific model variation).
Wheels Tires
Wheel Bolt Pattern:
5x120
Standard Wheel Size:
15 inch (e.g., 15x7J) for most 325i, 15 or 16 inch for M3
Standard Tire Size:
205/55VR15 for 325i, 225/50VR16 for M3 (common sizes, check manual for exact specs).
🛡️ Safety Features
Ratings
Crash Testing:
While official NHTSA/IIHS ratings for this era are not as comprehensive as today, the E30 was known for its robust construction and safety cell. Specific ratings may not be readily available for this model year.
Active Features
ABS:
Anti-lock Braking System (ABS) was optional on most 325i models and standard on M3. Covered in detail in the manual.
Traction Control:
Traction control was generally not available on E30 models, including 1989.
Passive Features
Seat Belts:
Three-point inertia reel seatbelts for front occupants, lap belts for rear occupants. Manual details their adjustment and maintenance.
Airbags:
Airbags were not standard or typically available on 1989 E30 models. Steering wheel and dashboard construction is relevant for impact absorption.
💡 Technology Features
Infotainment
Audio System:
Factory-installed radio/cassette player (e.g., Blaupunkt, Becker). Manual covers basic operation and fuse locations.
Driver Assistance
Cruise Control:
Optional on many models, operated via stalk on the steering column. Manual details its function and troubleshooting.
Connectivity
Diagnostic Port:
OBD-I style diagnostic connector, typically under the hood or in the engine bay, used for basic engine fault code retrieval. Manual explains access and interpretation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Manual will specify exact intervals.
Spark Plug Replacement:
Every 20,000-30,000 miles (32,000-48,000 km) for standard plugs. Manual specifies exact type and interval.
Timing Belt Replacement:
M20 engine (325i) uses a timing belt, typically replaced every 40,000-60,000 miles (64,000-96,000 km). S14 engine (M3) also uses a timing belt. Critical replacement interval detailed in manual.
Coolant Flush:
Every 2-3 years or specified mileage. Manual will detail coolant type and capacity.
Fluid Specifications
Engine Oil Spec:
Typically 20W-50 or 15W-40 for M20 engines; 10W-40 or 20W-50 for S14 engines in moderate climates. Manual specifies exact API/ACEA ratings and viscosity.
Coolant Type:
Ethylene glycol-based coolant, typically a 50/50 mix with distilled water. Manual specifies BMW antifreeze type.
Known Issues
Common Issues E30:
Cooling system (leaks, radiator, hoses), fuel pump failure, odometer gear failure, sway bar links, oil pan gasket leaks, heater control valve failures, window regulator issues, rust in common areas (wheel wells, rocker panels).
Common Issues M3:
S14 engine specific: valve seal wear, VANOS issues (if applicable on later models/variants - unlikely on 1989), oil consumption. Differential mounts, subframe bushings.
Torque Values
Engine Head Bolt Torque:
Detailed multi-stage torque sequence and angle tightening procedures provided in manual for cylinder head removal/installation.
Wheel Lug Bolt Torque:
Typically 110-130 Nm (81-96 ft-lbs). Manual confirms exact torque.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's reputation for 'The Ultimate Driving Machine' was solidified with the E30 generation, emphasizing performance, handling, and driver engagement.
Model Evolution
E30 Generation:
The E30 was produced from 1982 to 1994 (depending on market and body style). The 1989 model year represents a mid-to-late lifecycle update for the E30, with subtle styling and technical refinements.
E30 Variants:
Included sedans (2-door and 4-door), coupes, convertibles, and the highly sought-after M3 homologation special. Touring (wagon) versions were limited to some markets. This manual covers the core sedan/coupe/M3 variants.
Production
Production Locations:
Primarily Germany (Munich, Dingolfing). Limited assembly may have occurred in other locations.
Production Volume:
Over 2.3 million E30s were produced worldwide, making it a very popular and successful BMW model.
🏆 Awards & Recognition
Recognitions
E30 Legacy:
The E30 series is widely recognized as a benchmark for affordable sports sedans and coupes. It is consistently ranked among the best driver's cars of its era and is a popular choice for enthusiasts and collectors. The M3 variant is particularly celebrated for its racing pedigree.
Ratings
Contemporary Reviews:
Car and Driver, MotorTrend, and other automotive publications consistently praised the E30's handling, build quality, and performance. Specific awards may vary by publication and year.