1989 Mercedes R107 & C107 SL-Class Service and Repair Manual
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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SL-Class Chassis Codes: R107, C107 Model Year: 1989 👋 Introduction Market Position Target Audience: Mercedes-Benz R107 and C107 SL-Class owners and independent repair shops seeking accurate, dealer-level repair information. Luxury Segment: Positioned as a premium luxury convertible and coupe, competing with other high-end European marques. Competitive Analysis Advantage: Provides vehicle-specific, factory-issued information, unlike generic aftermarket repair guides. Offers a comprehensive, all-in-one digital solution. Key Features Content Detail: Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for comprehensive repair and maintenance. Usability: Single, easy-to-use PDF manual. Printable pages allow for portability and focused use in the workshop. Searchable functionality enhances efficiency. Diagnostic Flowcharts: Inclusion of logical diagnostic flowcharts aids in systematic troubleshooting of complex issues. Factory Documentation: Directly sourced from factory service documentation, ensuring the highest level of accuracy and detail. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Maintenance, Diagnosis Scope: All Models and All Repairs A-Z Page Count Estimated Pages: Varies by specific vehicle sub-model and engine; factory manuals are typically extensive. High detail suggests hundreds of pages. Manual Type Type: Factory Service Manual / Workshop Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (all variants for 1989 R107/C107), Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case (if applicable), Differential, Drive Axles Chassis: Suspension (Front and Rear), Steering Column, Power Steering, Brakes (Hydraulic System, Control, Parking Brake), Wheels and Tires Body And Electrical: Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper and Washer System, Door Locks, Meter/Audio/Visual Systems, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior and Interior Trim, General Electrical System, Multiplex/CAN Communication (early forms may be present) Body And Trim: Detailed instructions for removal, installation, and repair of exterior and interior trim pieces, door panels, dashboard components, and upholstery. Heating And Ventilation: Detailed troubleshooting and repair for the HVAC system, including blower motor, heater core, evaporator, and climate control actuators. Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Lubrication Points, Inspections Repair And Diagnosis: Step-by-step repair instructions for all systems, diagnostic procedures, troubleshooting guides, component testing, adjustments, rebuilds Diagnostics: Includes diagnostic trouble codes (DTCs) if applicable to the era's systems, wiring diagrams for troubleshooting electrical faults, and systematic diagnostic procedures. Technical Depth Depth: Factory-level detail, including component removal and installation, torque specifications, timing procedures, diagnostic flowcharts, wiring schematics, and system descriptions. Wiring Schematics: Comprehensive color-coded wiring diagrams covering all electrical systems, essential for diagnosing electrical faults. 📊 Manual Specifications File Format Compatibility: Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible. Requirements: Adobe PDF Reader and WinZip (or equivalent decompression software). Searchability: PDF format is typically searchable, allowing users to quickly find specific information by keywords. Zoom Capability: PDF allows users to zoom in on images and diagrams for detailed inspection. Hyperlinks: Well-structured PDFs may include hyperlinks for navigation between sections and diagrams. Print Quality Printability: All pages are printable. Allows for enlarged printing of images and diagrams. Binding Type Digital Binding: N/A (Digital PDF format allows for on-demand printing and binding). Paper Type Digital Medium: N/A (Digital PDF format, not a physical product. Preserves original format from grease and wear). ⚙️ Engine Specifications Primary Engine Typical 1989 Engines: 3.0L Inline-6 (M103 engine family, e.g., 300SL), 5.0L V8 (M116 engine family, e.g., 420SL, 560SL). Exact engine depends on specific R107/C107 variant. Performance Hp And Torque: Specifications vary significantly by engine displacement (e.g., 3.0L M103 ~187 hp, 5.0L M116 ~177-227 hp). Manual provides exact figures and torque curves. Fuel System Injection System: Bosch KE-Jetronic (CIS-E) or similar advanced electronic fuel injection systems for the era. Manual covers diagnosis, calibration, and component replacement. Maintenance Valve Adjustment: Includes procedures and specifications for valve lash adjustment, typically hydraulic lifters on M103, or specified clearance on M116. Cooling System Radiator And Fan: Detailed procedures for radiator removal/installation, fan clutch testing and replacement, thermostat replacement, and coolant flow diagnostics. Ignition System Spark Plugs And Timing: Specifications for spark plug types, gap settings, and ignition timing adjustments. Covers distributor and coil pack testing. Lube System Oil Filter Part Number: Part numbers for oil filters vary by engine. Manual will list correct OEM or equivalent part numbers (e.g., Mann Filter, Mahle). Emission Control Catalytic Converter: Information on emission control systems, including catalytic converter function and potential issues, as well as exhaust backpressure sensors. 🔧 Transmission Standard Type: Often equipped with a 4-speed automatic transmission (e.g., 722.3 or 722.4 series). Manual covers detailed service and repair. Optional Manual Option: Manual transmissions were available on some models (e.g., 5-speed), though less common. The manual covers both automatic and manual variants. Features Fluid Type: Specific ATF (Automatic Transmission Fluid) type required, e.g., MB 236.2 or similar approved fluids. Manual will specify the...
Mercedes-Benz R107 and C107 SL-Class owners and independent repair shops seeking accurate, dealer-level repair information.
Luxury Segment:
Positioned as a premium luxury convertible and coupe, competing with other high-end European marques.
Competitive Analysis
Advantage:
Provides vehicle-specific, factory-issued information, unlike generic aftermarket repair guides. Offers a comprehensive, all-in-one digital solution.
Key Features
Content Detail:
Complete step-by-step instructions, diagrams, illustrations, wiring schematics, and specifications for comprehensive repair and maintenance.
Usability:
Single, easy-to-use PDF manual. Printable pages allow for portability and focused use in the workshop. Searchable functionality enhances efficiency.
Diagnostic Flowcharts:
Inclusion of logical diagnostic flowcharts aids in systematic troubleshooting of complex issues.
Factory Documentation:
Directly sourced from factory service documentation, ensuring the highest level of accuracy and detail.
📋 Manual Details
Coverage Areas
Primary Coverage:
Service, Repair, Maintenance, Diagnosis
Scope:
All Models and All Repairs A-Z
Page Count
Estimated Pages:
Varies by specific vehicle sub-model and engine; factory manuals are typically extensive. High detail suggests hundreds of pages.
Manual Type
Type:
Factory Service Manual / Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (all variants for 1989 R107/C107), Fuel Service, Emission Control, Intake, Exhaust, Cooling, Lube, Ignition, Starting, Charging, Automatic Transmission, Clutch, Manual Transmission, Transfer Case (if applicable), Differential, Drive Axles
Chassis:
Suspension (Front and Rear), Steering Column, Power Steering, Brakes (Hydraulic System, Control, Parking Brake), Wheels and Tires
Body And Electrical:
Air Conditioning, Supplemental Restraint System (SRS), Seat Belts, Engine Immobilizer, Cruise Control, Wiper and Washer System, Door Locks, Meter/Audio/Visual Systems, Horn, Windshield/Glass/Mirrors, Instrument Panel, Seats, Engine Hood/Doors, Exterior and Interior Trim, General Electrical System, Multiplex/CAN Communication (early forms may be present)
Body And Trim:
Detailed instructions for removal, installation, and repair of exterior and interior trim pieces, door panels, dashboard components, and upholstery.
Heating And Ventilation:
Detailed troubleshooting and repair for the HVAC system, including blower motor, heater core, evaporator, and climate control actuators.
Step-by-step repair instructions for all systems, diagnostic procedures, troubleshooting guides, component testing, adjustments, rebuilds
Diagnostics:
Includes diagnostic trouble codes (DTCs) if applicable to the era's systems, wiring diagrams for troubleshooting electrical faults, and systematic diagnostic procedures.
Technical Depth
Depth:
Factory-level detail, including component removal and installation, torque specifications, timing procedures, diagnostic flowcharts, wiring schematics, and system descriptions.
Wiring Schematics:
Comprehensive color-coded wiring diagrams covering all electrical systems, essential for diagnosing electrical faults.
📊 Manual Specifications
File Format
Compatibility:
Windows (Vista 32/64, XP, ME, 98, NT, 2000) and Mac compatible.
Requirements:
Adobe PDF Reader and WinZip (or equivalent decompression software).
Searchability:
PDF format is typically searchable, allowing users to quickly find specific information by keywords.
Zoom Capability:
PDF allows users to zoom in on images and diagrams for detailed inspection.
Hyperlinks:
Well-structured PDFs may include hyperlinks for navigation between sections and diagrams.
Print Quality
Printability:
All pages are printable. Allows for enlarged printing of images and diagrams.
Binding Type
Digital Binding:
N/A (Digital PDF format allows for on-demand printing and binding).
Paper Type
Digital Medium:
N/A (Digital PDF format, not a physical product. Preserves original format from grease and wear).
Bosch KE-Jetronic (CIS-E) or similar advanced electronic fuel injection systems for the era. Manual covers diagnosis, calibration, and component replacement.
Maintenance
Valve Adjustment:
Includes procedures and specifications for valve lash adjustment, typically hydraulic lifters on M103, or specified clearance on M116.
Cooling System
Radiator And Fan:
Detailed procedures for radiator removal/installation, fan clutch testing and replacement, thermostat replacement, and coolant flow diagnostics.
Ignition System
Spark Plugs And Timing:
Specifications for spark plug types, gap settings, and ignition timing adjustments. Covers distributor and coil pack testing.
Lube System
Oil Filter Part Number:
Part numbers for oil filters vary by engine. Manual will list correct OEM or equivalent part numbers (e.g., Mann Filter, Mahle).
Emission Control
Catalytic Converter:
Information on emission control systems, including catalytic converter function and potential issues, as well as exhaust backpressure sensors.
🔧 Transmission
Standard
Type:
Often equipped with a 4-speed automatic transmission (e.g., 722.3 or 722.4 series). Manual covers detailed service and repair.
Optional
Manual Option:
Manual transmissions were available on some models (e.g., 5-speed), though less common. The manual covers both automatic and manual variants.
Features
Fluid Type:
Specific ATF (Automatic Transmission Fluid) type required, e.g., MB 236.2 or similar approved fluids. Manual will specify the exact type and capacity.
Torque Converter
Removal And Installation:
Detailed instructions for torque converter removal, replacement, and proper installation to the transmission.
Manual Transmission
Clutch Replacement:
Comprehensive guide to clutch inspection, replacement, and adjustment for manual transmission models.
Drive Shaft
Universal Joints:
Procedures for inspecting, lubricating, and replacing universal joints on the drive shaft.
📐 Dimensions
Exterior
Body Styles:
2-door Coupe (C107) and 2-door Convertible/Roadster with removable hardtop (R107).
Wheelbase:
Approximately 96.7 inches (2456 mm) for R107 models.
Weights
Curb Weight:
Typically ranging from approximately 3,300 lbs to 3,800 lbs (1500 kg to 1725 kg) depending on engine and options.
Towing Capacity:
Typically not rated for towing. Manual would confirm any towing specifications or limitations.
Interior
Seating Capacity:
Typically 2+2 seating, with two primary adult seats and two smaller rear seats suitable for occasional use.
🛡️ Safety Features
Ratings
Crash Test Data:
Specific crash test data for 1989 models may be limited by modern standards; however, the manual details the vehicle's safety structure and restraint systems.
Active Features
Braking System:
Anti-lock Braking System (ABS) was standard or optional on many R107/C107 models by 1989. Manual covers ABS diagnosis and repair.
Headlight Aiming:
Procedures for adjusting headlights to ensure proper beam pattern and road illumination.
Passive Features
Restraint System:
Seat belts (three-point front, two-point rear), potentially optional driver-side airbag on later models. Supplemental Restraint System (SRS) diagnosis covered.
Body Structure:
Reinforced A-pillars, crumple zones, and safety cage structure designed for the era. Manual details body panel replacement and structural integrity checks.
Fuel Tank Protection:
Details on the fuel tank's design and mounting for enhanced safety in the event of an impact.
💡 Technology Features
Infotainment
Audio System:
Factory-equipped Becker Grand Prix or similar premium audio systems of the era. Manual covers speaker replacement, head unit repair, and antenna systems.
Power Antenna:
Operation and repair of the power-operated antenna system.
Speaker Configuration:
Details on the number and location of speakers within the cabin for optimal audio performance.
Driver Assistance
Cruise Control:
Electronic cruise control system. Manual details its operation, diagnosis, and repair of actuators and control modules.
Windshield Wipers:
Diagnosis and repair of wiper motor, linkage, and control systems. Wiper blade replacement instructions.
Connectivity
Multiplex Communication:
While not CAN bus as we know it today, the manual details the vehicle's proprietary electronic control units and communication networks for systems like ABS and engine management.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 7,500-10,000 miles (12,000-16,000 km) or annually, depending on driving conditions. Manual provides detailed guidance.
Brake Fluid Change:
Recommended every 2 years to prevent moisture absorption and corrosion. Manual provides bleeding procedures.
Transmission Fluid Change:
Recommended typically every 30,000-50,000 miles (50,000-80,000 km). Manual provides precise intervals and procedures.
Fluid Specifications
Engine Oil:
Specific API service classification and viscosity grade required, e.g., SAE 15W-40 or 10W-30 API SG or higher. Manual specifies exact MB approval.
Coolant:
Specific mixture of antifreeze and water (typically 50/50), using MB-approved coolant. Manual details capacity and type.
Power Steering Fluid:
Specific hydraulic fluid type. Manual details the correct fluid and capacity for the power steering system.
Brake Fluid:
DOT 3 or DOT 4 brake fluid specification, depending on the ABS system. Manual will specify the correct type and MB approval.
Known Issues
Common Wear Items:
Subframe mount wear, fuel distributor diaphragm issues (CIS-E), climate control actuator problems, vacuum line degradation, rust in common areas (wheel wells, sills). Manual provides diagnostic steps for these.
Engine Mounts:
Hydraulic engine mounts can degrade over time, leading to increased vibration. Manual provides replacement procedures.
📚 Vehicle History
Brand Heritage
Mercedes Legacy:
The SL-Class represents Mercedes-Benz's long-standing tradition of building luxurious, high-performance grand tourers with exceptional engineering and build quality.
Model Evolution
R107 C107 Era:
The R107/C107 platform was produced from 1971 to 1989, making it one of Mercedes-Benz's longest-running chassis generations. The 1989 model represents the final year of production.
Key Updates By 1989:
Introduction of the M103 3.0L inline-6 engine, increased power for V8 models, ABS, driver-side airbag availability, and aerodynamic enhancements.
Engine Lineup Progression:
Evolution from 2.8L and 3.5L inline-6 engines earlier in the R107 lifespan to the more powerful 3.0L M103 and 4.2L/5.0L/5.6L V8s by 1989.
Production
Production Years:
1971-1989. The 1989 model year features the most advanced iterations of the platform.
🏆 Awards & Recognition
Recognitions
Model Prestige:
The R107 SL-Class was widely recognized for its luxury, build quality, and comfort, establishing itself as a premier grand touring convertible and a desirable status symbol.