🏷️ Basic Information Identification Make: Mitsubishi Model: Eclipse / Laser Talon Codes Chassis Codes: D32A, D38A, D31A (Eclipse), DSM (Eclipse/Talon platform designation) Platform: Mitsubishi-Chrysler Small Car Platform (shared with Dodge Avenger/Chrysler Sebring Coupe, Plymouth Sundance/Dodge Shadow in earlier iterations) 👋 Introduction Market Position Market Segment: Compact Sport Coupe / Affordable Performance Vehicle Competitive Analysis Competitors: Toyota Celica, Honda Prelude, Nissan 240SX, Ford Probe, Mazda MX-6. Key Features Performance Orientated: Available turbocharged engines (4G63T) offered significant performance for their class and price point. Styling: Aerodynamic and sporty design, appealing to a younger demographic. All Wheel Drive: Available on higher performance turbocharged models (e.g., Eclipse GSX, Talon TSi AWD), enhancing traction and handling. 📋 Manual Details Coverage Areas Years Covered: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999 Page Count Total Pages: 6525 Manual Type Type: Comprehensive Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: All engine variants, including 4G63 SOHC, 4G63 DOHC Turbo, 6G72 V6, 420A DOHC. Transmission: Manual transmissions (F5M33, W5MG1, W6MG1), Automatic transmissions (F4A33, F4A51). Brakes: Hydraulic brake systems, ABS (Anti-lock Braking System), disc and drum brake overhauls. Suspension Steering: Front and rear suspension, power steering system, steering column, wheel alignment specifications. Electrical Electronics: Wiring diagrams, battery, charging system, ignition system, lighting, instrumentation, ECU (Engine Control Unit) diagnosis, comfort controls. Body Chassis: Body panel removal and installation, interior trim, frame and chassis components, collision repair information, door and window mechanisms. HVAC: Heating, Ventilation, and Air Conditioning system diagnostics and repair. Fuel Exhaust: Fuel delivery system, fuel injection, emission control systems, exhaust manifold and system. Procedures Included Maintenance: Routine maintenance tasks, oil changes, filter replacements, tune-ups, fluid level checks and changes. Diagnostics Troubleshooting: Systematic troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) and their meanings. Repair Rebuild: Detailed step-by-step instructions for component repair and overhaul, including engine rebuilds, transmission overhauls, brake caliper replacement, etc. Disassembly Assembly: Complete procedures for disassembling and reassembling major vehicle components and systems. Technical Depth Depth: Comprehensive, covering all aspects from basic maintenance to advanced engine and transmission diagnostics and repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF, allowing for easy keyword searching. Printability: Printable pages for workshop use. Print Quality Quality: High quality scans or digital reproductions of original factory manuals, ensuring clarity of diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code 1: 4G63 SOHC (2.0L Inline-4) Engine Code 2: 4G63 DOHC Turbo (2.0L Inline-4) Engine Code 3: 6G72 SOHC/DOHC (3.0L V6) Engine Code 4: 420A DOHC (2.5L Inline-4, Chrysler engine) Performance 1 4G63 Sohc (Approx. Hp/Torque): 135-145 HP / 130-135 lb-ft Performance 2 4G63 DOHc Turbo (Approx. Hp/Torque): 205-210 HP / 203-205 lb-ft (early models), up to 210 HP / 214 lb-ft (later models) Performance 3 6G72 V6 (Approx. Hp/Torque): 150-155 HP / 170-175 lb-ft Performance 4 420A DOHc (Approx. Hp/Torque): 150 HP / 155 lb-ft Fuel System Injection Type: Electronic Fuel Injection (EFI) across all variants. Turbocharging: Garrett T25 or MHI TD05 turbochargers on 4G63T models, with intercooling. 🔧 Transmission Standard Standard Transmission: 5-speed manual transmission (F5M33, W5MG1 for AWD models) Optional Optional Transmission: 4-speed automatic transmission (F4A33, F4A51) Features AWD System: Available advanced all-wheel-drive system with viscous coupling center differential and optional Active Differential Controller (ADC) on some AWD models. Fluid Specifications Manual Transmission Fluid Type: API GL-4, SAE 75W-90 (specific Mitsubishi recommendations should be followed from manual). Automatic Transmission Fluid Type: Diamond ATF SP-II or SP-III (check manual for specific year/model compatibility). 📐 Dimensions Exterior Length: Approx. 170-176 inches (depending on year/model) Width: Approx. 69 inches Height: Approx. 50 inches Weights Curb Weight: Approx. 2,800 - 3,400 lbs (depending on engine and drivetrain) Wheel Specs Bolt Pattern: 5x114.3mm (5x4.5 inches) Wheel Size: Typically 15-17 inches 🛡️ Safety Features Ratings NHTSA Ratings: Varies by year and specific testing; early models may not have extensive publicly available NHTSA ratings in the same format as modern vehicles. Active Features ABS: Available Anti-lock Braking System (ABS) on many models. Traction Control: Available Traction Control System (TCS) on some higher-trim AWD models. Passive Features Airbags: Driver and passenger airbags standard on later models within this range. Seatbelts: Three-point seatbelts with pretensioners available. 💡 Technology Features Infotainment Audio System: Factory AM/FM cassette or CD players, often with premium speaker options available. Climate Control: Manual climate control standard, with optional automatic climate control on higher trims. Driver Assistance Cruise Control: Available cruise control functionality. Connectivity Power Features: Power windows, power locks, and power mirrors were common options or standard on higher trims. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations). Timing Belt Replacement: Critical for 4G63 engines....
Systematic troubleshooting guides for common and complex issues, diagnostic trouble codes (DTCs) and their meanings.
Repair Rebuild:
Detailed step-by-step instructions for component repair and overhaul, including engine rebuilds, transmission overhauls, brake caliper replacement, etc.
Disassembly Assembly:
Complete procedures for disassembling and reassembling major vehicle components and systems.
Technical Depth
Depth:
Comprehensive, covering all aspects from basic maintenance to advanced engine and transmission diagnostics and repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF, allowing for easy keyword searching.
Printability:
Printable pages for workshop use.
Print Quality
Quality:
High quality scans or digital reproductions of original factory manuals, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code 1:
4G63 SOHC (2.0L Inline-4)
Engine Code 2:
4G63 DOHC Turbo (2.0L Inline-4)
Engine Code 3:
6G72 SOHC/DOHC (3.0L V6)
Engine Code 4:
420A DOHC (2.5L Inline-4, Chrysler engine)
Performance 1
4G63 Sohc (Approx. Hp/Torque):
135-145 HP / 130-135 lb-ft
Performance 2
4G63 DOHc Turbo (Approx. Hp/Torque):
205-210 HP / 203-205 lb-ft (early models), up to 210 HP / 214 lb-ft (later models)
Performance 3
6G72 V6 (Approx. Hp/Torque):
150-155 HP / 170-175 lb-ft
Performance 4
420A DOHc (Approx. Hp/Torque):
150 HP / 155 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (EFI) across all variants.
Turbocharging:
Garrett T25 or MHI TD05 turbochargers on 4G63T models, with intercooling.
🔧 Transmission
Standard
Standard Transmission:
5-speed manual transmission (F5M33, W5MG1 for AWD models)
Optional
Optional Transmission:
4-speed automatic transmission (F4A33, F4A51)
Features
AWD System:
Available advanced all-wheel-drive system with viscous coupling center differential and optional Active Differential Controller (ADC) on some AWD models.
Fluid Specifications
Manual Transmission Fluid Type:
API GL-4, SAE 75W-90 (specific Mitsubishi recommendations should be followed from manual).
Automatic Transmission Fluid Type:
Diamond ATF SP-II or SP-III (check manual for specific year/model compatibility).
📐 Dimensions
Exterior
Length:
Approx. 170-176 inches (depending on year/model)
Width:
Approx. 69 inches
Height:
Approx. 50 inches
Weights
Curb Weight:
Approx. 2,800 - 3,400 lbs (depending on engine and drivetrain)
Wheel Specs
Bolt Pattern:
5x114.3mm (5x4.5 inches)
Wheel Size:
Typically 15-17 inches
🛡️ Safety Features
Ratings
NHTSA Ratings:
Varies by year and specific testing; early models may not have extensive publicly available NHTSA ratings in the same format as modern vehicles.
Active Features
ABS:
Available Anti-lock Braking System (ABS) on many models.
Traction Control:
Available Traction Control System (TCS) on some higher-trim AWD models.
Passive Features
Airbags:
Driver and passenger airbags standard on later models within this range.
Seatbelts:
Three-point seatbelts with pretensioners available.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM cassette or CD players, often with premium speaker options available.
Climate Control:
Manual climate control standard, with optional automatic climate control on higher trims.
Driver Assistance
Cruise Control:
Available cruise control functionality.
Connectivity
Power Features:
Power windows, power locks, and power mirrors were common options or standard on higher trims.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (consult manual for specific recommendations).
Timing Belt Replacement:
Critical for 4G63 engines. Interval is typically 60,000 miles or 5 years. Failure can cause catastrophic engine damage.
Spark Plug Replacement:
Varies by plug type, generally 30,000-60,000 miles.
Fluid Specifications
Engine Oil Type Spec:
API SG or SH, ILSAC GF-1. Viscosity grade typically 5W-30 or 10W-30. Consult manual for specific engine and temperature range.
Coolant Type:
Ethylene glycol-based, long-life coolant. Specific type and mixture ratio (50/50) critical. Consult manual for exact specifications.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for precise requirement).
Known Issues
Turbo Wear Oil Leaks:
Turbocharger wear, oil seals, and potential oil leaks are common on high-performance turbocharged models due to heat and stress.
Clutch Wear:
Clutch wear is common, especially in models driven aggressively, due to the sporty nature of the cars.
Suspension Bushings:
Worn suspension bushings can lead to imprecise handling and noise.
Rear Main Seal Leaks:
Rear main crankshaft seal leaks can occur, particularly on manual transmission models.
Evaporative Emission Control System:
Issues with the EVAP system, such as faulty purge valves or charcoal canisters, can cause check engine lights.
📚 Vehicle History
Brand Heritage
Mitsubishi Performance Legacy:
Mitsubishi has a long history in motorsport, particularly with the Lancer Evolution, which shares powertrain and chassis technology with the higher-performance Eclipse and Talon models.
Model Evolution
First Generation Dsmi:
Launched in 1989 (as 1990 model year), this generation was a joint venture with Chrysler (Diamond-Star Motors - DSM) and established the platform.
Second Generation Dsm Ii:
Introduced for the 1995 model year, featuring a more radical styling and significant mechanical updates. Chrysler's versions were renamed Sebring Coupe and Avenger.
Production
Manufacturing Location:
Normal, Illinois, USA (Diamond-Star Motors plant).
Production Period:
1989-1999 (for the models covered by this manual).
🏆 Awards & Recognition
Recognitions
Car And Driver 10 Best:
The Mitsubishi Eclipse (especially turbocharged variants) and Plymouth/Dodge Talon often appeared on Car and Driver's '10Best' lists during their production runs for their performance and value.