Mitsubishi GTO 3000GT Complete Workshop Service Repair Manual 1990 1991 1992 1993 1994 1995 1996 1997 1998

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🏷️ Basic Information Identification Make: Mitsubishi Model: GTO / 3000GT Codename: Z16A (AWD), Z11A (FWD) Generation Generation: First Generation Codes Chassis Codes: Z16A (AWD), Z11A (FWD) Engine Codes: 6G72 (DOHC, Naturally Aspirated & Twin-Turbo) 👋 Introduction Market Position Positioning: The Mitsubishi GTO/3000GT was Mitsubishi's flagship sports car, a technologically advanced grand tourer designed to compete with European exotics and other Japanese performance coupes of the era. It was known for its advanced features and aggressive styling. Competitive Analysis Competitors: Toyota Supra (Mk3 & Mk4), Nissan 300ZX (Z32), Mazda RX-7 (FC & FD), Porsche 944, Chevrolet Corvette. Key Features Vehicle Unique Features: All-Wheel Drive (AWD), Active Aerodynamics (adjustable front lip spoiler and rear wing), ECS (Electronic Controlled Suspension), AWS (Active Four-Wheel Steering - on some models), twin-turbocharged engines, advanced Multi-Mode ABS. Manual Value Proposition Value To Owner: Enables owners to perform complex maintenance and repairs themselves, saving significant costs at dealerships or independent shops. Empowers enthusiasts to understand and optimize their vehicle's performance and upkeep. 📋 Manual Details Coverage Areas Applicable Years: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998 Models Covered: All Models, All Engines, All Trim Levels, All Transmission Types (FWD & AWD, Naturally Aspirated & Twin-Turbo) Page Count Estimated Page Count: 1500+ (estimated based on typical comprehensive workshop manuals of this era and scope) Manual Type Type: Complete Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder heads, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, emissions control. Engine Performance: Fuel injection system (MPI, DOHC), ignition system, turbocharger system (twin-turbo), engine control unit (ECU) diagnostics, performance tuning basics. Transmission Manual: Manual transmission (5-speed & 6-speed Getrag), clutch system, shift linkage, transmission overhaul and repair. Transmission Automatic: Automatic transmission (4-speed), torque converter, transmission control unit (TCU), transmission overhaul and repair. Drivetrain AWD: All-Wheel Drive (AWD) system, transfer case, viscous coupling unit, propeller shaft, driveshafts, Active Aerodynamics components (where applicable to drivetrain). Supercar Control System (ECS/AYC). Suspension: Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, anti-roll bars. Active ECS (Electronic Controlled Suspension) adjustment and repair. Steering: Power steering system, steering gear, steering column, tie rods, power steering pump, fluid specifications. Brakes: Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), brake calipers, rotors, brake pads, master cylinder, brake lines, brake fluid specifications. Wheels Tires: Wheel specifications, tire sizes, inflation pressures, wheel alignment procedures, bolt patterns. Electrical System Charging: Alternator, battery, charging system diagnosis, wiring diagrams for charging. Electrical System Starting: Starter motor, ignition switch, starting system diagnosis, wiring diagrams for starting. Lighting: Headlights, taillights, interior lighting, fog lights, bulb specifications, wiring diagrams for lighting systems. Instruments Controls: Dashboard instruments, gauges, warning lights, climate control system, power windows, power seats, cruise control, remote keyless entry (if equipped). Infotainment: Audio system, speaker replacement, antenna system (note: advanced infotainment features typical of modern vehicles are not present). Body Exterior: Body panels, doors, hood, trunk, bumpers, spoilers, glass replacement, exterior trim, Active Aerodynamics system (active wing, adjustable front lip spoiler). Body Interior: Interior trim panels, seats, carpets, headliner, dashboard assembly, center console. HVAC: Air conditioning system, heater, climate control, refrigerant, compressor, condenser, evaporator, blower motor. Diagnostics: On-board diagnostics (OBD-I), troubleshooting charts, fault codes, diagnostic procedures for all major systems. Procedures Included Preventive Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt inspection/replacement, brake fluid flush, coolant flush. Engine Repair: Engine tune-up, head gasket replacement, piston and ring replacement, crankshaft bearing replacement, camshaft and valve train overhaul, turbocharger repair/replacement. Transmission Repair: Clutch replacement, transmission fluid change, transmission overhaul (manual and automatic), differential service. Suspension Steering Repair: Shock absorber/strut replacement, control arm bushing replacement, power steering pump replacement, tie rod end replacement, wheel bearing replacement. Brake System Repair: Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS system diagnostics and repair, brake line replacement. Electrical Component Repair: Alternator replacement, starter motor replacement, battery testing and replacement, sensor replacement (e.g., O2 sensors, crank/cam sensors), switch replacement, lighting bulb replacement. Bodywork Repair: Door panel removal, bumper cover replacement, glass seal replacement, minor body panel alignment. HVAC Repair: Refrigerant recharge, AC compressor replacement, heater core replacement, blower motor replacement. Troubleshooting: Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides. Technical Depth Depth: Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. Detail Level: Detailed step-by-step instructions, torque specifications, wiring diagrams, exploded views, and diagnostic procedures. 📊 Manual Specifications File Format Format: PDF Searchable: Likely searchable text within the PDF (standard for quality digital manuals). Print Quality Quality: High quality, designed for clarity and ease of reading, suitable for printing. Binding Type Binding: N/A (Digital Download - User prints and binds as desired) Paper Type Paper...

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Tags: 1990 1991 1992 1993 1994 1995 1996 1997 1998 3000GT Car Cars GTO Mitsubishi

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

GTO / 3000GT

Codename:

Z16A (AWD), Z11A (FWD)

Generation

Generation:

First Generation

Codes

Chassis Codes:

Z16A (AWD), Z11A (FWD)

Engine Codes:

6G72 (DOHC, Naturally Aspirated & Twin-Turbo)

👋 Introduction

Market Position

Positioning:

The Mitsubishi GTO/3000GT was Mitsubishi's flagship sports car, a technologically advanced grand tourer designed to compete with European exotics and other Japanese performance coupes of the era. It was known for its advanced features and aggressive styling.

Competitive Analysis

Competitors:

Toyota Supra (Mk3 & Mk4), Nissan 300ZX (Z32), Mazda RX-7 (FC & FD), Porsche 944, Chevrolet Corvette.

Key Features Vehicle

Unique Features:

All-Wheel Drive (AWD), Active Aerodynamics (adjustable front lip spoiler and rear wing), ECS (Electronic Controlled Suspension), AWS (Active Four-Wheel Steering - on some models), twin-turbocharged engines, advanced Multi-Mode ABS.

Manual Value Proposition

Value To Owner:

Enables owners to perform complex maintenance and repairs themselves, saving significant costs at dealerships or independent shops. Empowers enthusiasts to understand and optimize their vehicle's performance and upkeep.

📋 Manual Details

Coverage Areas

Applicable Years:

1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998

Models Covered:

All Models, All Engines, All Trim Levels, All Transmission Types (FWD & AWD, Naturally Aspirated & Twin-Turbo)

Page Count

Estimated Page Count:

1500+ (estimated based on typical comprehensive workshop manuals of this era and scope)

Manual Type

Type:

Complete Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Downloadable PDF

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder heads, crankshaft, pistons, connecting rods, camshafts, timing system, lubrication system, cooling system, emissions control.

Engine Performance:

Fuel injection system (MPI, DOHC), ignition system, turbocharger system (twin-turbo), engine control unit (ECU) diagnostics, performance tuning basics.

Transmission Manual:

Manual transmission (5-speed & 6-speed Getrag), clutch system, shift linkage, transmission overhaul and repair.

Transmission Automatic:

Automatic transmission (4-speed), torque converter, transmission control unit (TCU), transmission overhaul and repair.

Drivetrain AWD:

All-Wheel Drive (AWD) system, transfer case, viscous coupling unit, propeller shaft, driveshafts, Active Aerodynamics components (where applicable to drivetrain). Supercar Control System (ECS/AYC).

Suspension:

Front suspension (MacPherson strut, multi-link), rear suspension (multi-link), shock absorbers, springs, control arms, bushings, anti-roll bars. Active ECS (Electronic Controlled Suspension) adjustment and repair.

Steering:

Power steering system, steering gear, steering column, tie rods, power steering pump, fluid specifications.

Brakes:

Front and rear brake systems (disc brakes), ABS (Anti-lock Braking System), brake calipers, rotors, brake pads, master cylinder, brake lines, brake fluid specifications.

Wheels Tires:

Wheel specifications, tire sizes, inflation pressures, wheel alignment procedures, bolt patterns.

Electrical System Charging:

Alternator, battery, charging system diagnosis, wiring diagrams for charging.

Electrical System Starting:

Starter motor, ignition switch, starting system diagnosis, wiring diagrams for starting.

Lighting:

Headlights, taillights, interior lighting, fog lights, bulb specifications, wiring diagrams for lighting systems.

Instruments Controls:

Dashboard instruments, gauges, warning lights, climate control system, power windows, power seats, cruise control, remote keyless entry (if equipped).

Infotainment:

Audio system, speaker replacement, antenna system (note: advanced infotainment features typical of modern vehicles are not present).

Body Exterior:

Body panels, doors, hood, trunk, bumpers, spoilers, glass replacement, exterior trim, Active Aerodynamics system (active wing, adjustable front lip spoiler).

Body Interior:

Interior trim panels, seats, carpets, headliner, dashboard assembly, center console.

HVAC:

Air conditioning system, heater, climate control, refrigerant, compressor, condenser, evaporator, blower motor.

Diagnostics:

On-board diagnostics (OBD-I), troubleshooting charts, fault codes, diagnostic procedures for all major systems.

Procedures Included

Preventive Maintenance:

Oil changes, filter replacements, fluid checks and changes, spark plug replacement, timing belt inspection/replacement, brake fluid flush, coolant flush.

Engine Repair:

Engine tune-up, head gasket replacement, piston and ring replacement, crankshaft bearing replacement, camshaft and valve train overhaul, turbocharger repair/replacement.

Transmission Repair:

Clutch replacement, transmission fluid change, transmission overhaul (manual and automatic), differential service.

Suspension Steering Repair:

Shock absorber/strut replacement, control arm bushing replacement, power steering pump replacement, tie rod end replacement, wheel bearing replacement.

Brake System Repair:

Brake pad and rotor replacement, brake caliper overhaul, master cylinder replacement, ABS system diagnostics and repair, brake line replacement.

Electrical Component Repair:

Alternator replacement, starter motor replacement, battery testing and replacement, sensor replacement (e.g., O2 sensors, crank/cam sensors), switch replacement, lighting bulb replacement.

Bodywork Repair:

Door panel removal, bumper cover replacement, glass seal replacement, minor body panel alignment.

HVAC Repair:

Refrigerant recharge, AC compressor replacement, heater core replacement, blower motor replacement.

Troubleshooting:

Step-by-step diagnostic procedures for common and complex issues, symptom-based troubleshooting guides.

Technical Depth

Depth:

Comprehensive: Covers everything from basic maintenance to complete engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.

Detail Level:

Detailed step-by-step instructions, torque specifications, wiring diagrams, exploded views, and diagnostic procedures.

📊 Manual Specifications

File Format

Format:

Searchable:

Likely searchable text within the PDF (standard for quality digital manuals).

Print Quality

Quality:

High quality, designed for clarity and ease of reading, suitable for printing.

Binding Type

Binding:

N/A (Digital Download - User prints and binds as desired)

Paper Type

Paper Type:

N/A (Digital Download - User selects paper type for printing)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Configuration:

60-degree V6

Displacement:

3.0 Liters (2972 cc)

Valvetrain:

DOHC, 24 Valves

Performance Naturally Aspirated

Horsepower Na:

Approx. 222-227 hp (depending on year and market)

Torque Na:

Approx. 200-207 lb-ft (depending on year and market)

Performance Twin Turbo

Horsepower Tt:

Approx. 296-320 hp (depending on year and market)

Torque Tt:

Approx. 300-315 lb-ft (depending on year and market)

Fuel System

Induction:

Multi-Point Fuel Injection (MPI)

Turbocharging:

Twin-sequential turbochargers (on TT models)

Fuel Type:

Premium Unleaded Gasoline (91+ octane recommended)

Cooling System

Coolant Capacity:

Approx. 9.0 - 10.0 Liters (Varies slightly by model/year)

Lubrication System

Oil Capacity:

Approx. 4.5 - 5.0 Liters (with filter change)

Recommended Oil Viscosity:

10W-30 or 10W-40 (API SG or higher)

🔧 Transmission

Standard Transmission

Type:

5-speed Manual Transmission (on many models), later 6-speed Getrag Manual Transmission (on some high-performance models).

Optional Transmission

Type:

4-speed Automatic Transmission with electronic control.

Features Awd

All Wheel Drive:

Full-time All-Wheel Drive with viscous coupling center differential (on AWD models).

Features Aws

Four Wheel Steering:

Optional Active Four-Wheel Steering (AWS) on some models.

Transmission Fluid

Automatic Fluid Type:

Diamond SP III or equivalent (refer to manual for exact specification).

Manual Fluid Type:

API GL-4 or GL-5, SAE 75W-90 gear oil (refer to manual for exact specification).

📐 Dimensions

Exterior

Length:

Approx. 4640 mm (182.7 in)

Width:

Approx. 1840 mm (72.4 in)

Height:

Approx. 1295 mm (51.0 in)

Wheelbase:

Approx. 2500 mm (98.4 in)

Front Track:

Approx. 1535 mm (60.4 in)

Rear Track:

Approx. 1525 mm (60.0 in)

Weights

Curb Weight:

Approx. 1550 - 1750 kg (3417 - 3858 lbs) (Varies by model, FWD/AWD, TT)

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate/manual

Cargo

Cargo Volume:

Limited, typical for a sports coupe; refer to specific model documentation.

🛡️ Safety Features

Ratings

Crash Test Results:

Specific official ratings from agencies like NHTSA or IIHS may vary by year and market. Consult vehicle-specific safety reports if available. The vehicle was designed with a focus on occupant safety for its era.

Active Features

Standard Anti-lock Braking System (ABS) on most models, advanced Multi-Mode ABS on higher trims.

Optional Active Four-Wheel Steering (AWS) for improved maneuverability and stability.

Passive Features

Airbags:

Driver and passenger front airbags (standard on later models, check specific year).

Seatbelts:

Three-point inertia-reel seatbelts with pretensioners.

Body Structure:

Reinforced safety cell structure, crumple zones.

💡 Technology Features

Infotainment

Audio System:

Factory premium audio systems, often with cassette and CD player. Speaker replacement and head unit upgrades are common modifications.

Driver Assistance

ABS Type:

Standard ABS, with advanced Multi-Mode ABS on some models allowing driver selection of ABS firmness.

Aws System:

Active Four-Wheel Steering (AWS) adjusts rear wheel angle based on vehicle speed for improved handling and stability.

Ecs System:

Electronic Controlled Suspension (ECS) allows adjustment of shock absorber damping rates via dashboard buttons (Normal, Sport, Super Sport).

Active Aero:

Active Aerodynamics system on certain models includes an adjustable front spoiler and rear wing that raise/lower with vehicle speed.

Connectivity

Connectivity Features:

Limited by modern standards. Primarily focused on in-car entertainment. No integrated Bluetooth or navigation systems.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 3,750 - 7,500 miles (6,000 - 12,000 km) or 6-12 months, depending on driving conditions (refer to manual for specific recommendations).

Timing Belt Replacement:

Critical: Every 60,000 miles (96,000 km) or 5 years. Failure can cause catastrophic engine damage.

Transmission Fluid Change Auto:

Every 30,000 - 50,000 miles (48,000 - 80,000 km)

Transmission Fluid Change Manual:

Every 50,000 - 75,000 miles (80,000 - 120,000 km)

Spark Plug Replacement:

Typically every 60,000 - 100,000 miles (96,000 - 160,000 km) for iridium/platinum plugs (refer to manual for specific plug type and interval).

Fluid Specifications

Coolant Type:

Ethylene Glycol based coolant, typically a green or pink mix. Refer to manual for specific type and ratio.

Brake Fluid Type:

DOT 3 or DOT 4 hydraulic brake fluid.

Power Steering Fluid:

Power Steering Fluid (refer to manual for specific type, often ATF Dexron III or a dedicated PSF).

Known Issues

Engine Maintenance:

Crucial timing belt maintenance, potential for carbon buildup in NA engines, turbocharger wear on high-mileage TT models, intercooler icing on early TT models. O-ring issues in fuel delivery system.

Transmission AWD:

ECS (Electronic Controlled Suspension) system can be prone to leaks or sensor failure. AWD system requires regular fluid changes. Active aero components can be complex and prone to failure if not maintained.

Electrical:

Can experience aging electrical connectors, sensor failures (e.g., TPS, crank sensor), and issues with the climate control head unit.

📚 Vehicle History

Brand Heritage

Heritage Context:

Mitsubishi has a history of performance vehicles, including rally cars and sports coupes. The GTO/3000GT represented their peak in road-going sports car engineering during the 1990s.

Model Evolution

Development:

Developed as a halo car to showcase Mitsubishi's technological capabilities, featuring advanced engineering and styling inspired by supercars. Known as the Mitsubishi GTO in Japan and the Mitsubishi 3000GT (or Dodge Stealth under license to Chrysler) in most export markets.

Facelifts Updates:

Received significant updates and a facelift for the 1994 model year, including updated styling, revised aerodynamics, and a power bump for the twin-turbo models. The VR-4 model became the flagship, often featuring the 6-speed Getrag transmission.

Production

Production Period:

1990 - 2000

Manufacturing Location:

Japan

🏆 Awards & Recognition

Recognitions

Automotive Press:

Frequently praised by automotive journalists for its technology and performance, often featuring in 'top sports car' lists of its era.

Specific Awards:

Car and Driver: Ten Best (1991). MotorTrend: Import Car of the Year (1991 - for the 3000GT).

Certifications

Certifications:

Certified for roadworthiness and emissions standards applicable in various global markets during its production run.