🏷️ Basic Information Identification Make: Mazda Model: 626GD MX-6 Years Covered: 1990-1992 Codes Chassis Code: GD 👋 Introduction Market Position Positioning: A comprehensive, professional-grade service manual designed to empower owners and mechanics to maintain and repair the Mazda 626GD MX-6, offering cost savings compared to dealership service. Competitive Analysis Advantage: Provides a level of detail typically found in factory service manuals, with clear instructions, detailed illustrations, and wiring diagrams that are crucial for accurate diagnostics and repairs. Key Features Features: Hundreds of photos and illustrations, step-by-step instructions, detailed substeps, notes/cautions/warnings, numbered instructions, bold figure numbers, enlarged inset views, and easily navigable table of contents. Diagnostic Tools Mentioned: May reference specific Mazda diagnostic tools or procedures common for the era. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all aspects of the Mazda 626GD MX-6. Page Count Estimated Page Count: Likely over 500 pages based on typical service manual depth for this era. Manual Type Type: Factory-level Service and Repair Manual Language Language: English Format Format: PDF / WinRAR ZIP archive 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnosis, timing, lubrication, cooling. Fuel System: Fuel injection system diagnosis (FI system), fuel pump, injectors, pressure regulator, throttle body. Cooling Lubrication: Cooling system components (radiator, pump, thermostat, hoses), lubrication system (oil pump, passages, oil filter). Chassis: Suspension, steering, brakes, wheels, and tires. Electrical: Complete electrical system diagnosis, including starting and charging systems, lighting, accessories, ignition system, and wiring diagrams. Emission Control: Emission control systems, diagnosis, and related components. Body And Interior: Covers body panel removal, interior trim, seating, and dashboard components. HVAC: Heating, Ventilation, and Air Conditioning system diagnosis and repair. Brakes: Detailed brake system service, including disc and drum components, hydraulics, and parking brake. Steering: Power steering system diagnosis, pump, rack, and linkage service. Suspension: Front and rear suspension component service, including struts, shocks, control arms, and bushings. Drivetrain: Front-wheel drive system, CV axles, differential service. Procedures Included Maintenance: Detailed periodic maintenance schedules and procedures. Troubleshooting: Extensive troubleshooting guides for various systems and common issues. Repair: Step-by-step repair instructions for virtually all components and systems. Diagnostics: In-depth diagnostic procedures for FI system, electrical issues, and engine performance. Engine Rebuild: Procedures for engine disassembly, component inspection, machining recommendations, and reassembly. Transmission Overhaul: Step-by-step guides for manual and automatic transmission teardown and rebuild. Electrical Component Testing: Testing procedures for sensors, actuators, solenoids, and other electrical components. Alignment Specifications: Wheel alignment specifications for front and rear axles. Technical Depth Depth: Advanced diagnostics and complete rebuild procedures, suitable for both DIYers and professional mechanics. Torque Specifications: Provides detailed torque specifications for all critical fasteners. Clearances And Tolerances: Includes specifications for engine component clearances and bearing tolerances. 📊 Manual Specifications File Format File Type: PDF/ZIP Compatibility: Compatible with all versions of Windows and Mac operating systems. Print Quality Printability: Printable pages, allowing users to print the entire manual or specific sections. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: Primarily covers the 2.0L (FE-DOHC) and 2.2L (F2) 4-cylinder engines common in the GD chassis. Performance Estimated Hp Range: Typically 110-145 hp depending on engine variant and market. Estimated Torque Range: Typically 120-140 lb-ft depending on engine variant and market. Fuel System Injection Type: Electronic Fuel Injection (EFI) Engine Variants Fe DOHc Engine: Details on the 1.8L or 2.0L DOHC engine, known for its sporty nature. F2 Engine: Information on the 2.2L SOHC engine, offering more torque. 🔧 Transmission Standard Standard Transmission: Often came with a 5-speed manual transmission. Optional Optional Transmission: Available with a 4-speed automatic transmission. Features Transmission Coverage: Service and repair procedures for both manual and automatic transmissions, including fluid types and capacities. 📐 Dimensions Exterior Body Styles: Coupe (MX-6) and Sedan/Hatchback (626GD). Weights Curb Weight Range: Approximately 2800-3100 lbs, depending on body style and equipment. Towing Capacity: Not designed for towing; no towing capacity specified. 🛡️ Safety Features Ratings Historical Safety Context: Reflects safety standards of the early 1990s; expect basic safety features common to the era. Active Features Active Safety: Front-wheel drive, power-assisted front disc brakes, rear drum brakes (often). Passive Features Passive Safety: Seat belts, potentially driver-side airbag in later models/trims. 💡 Technology Features Infotainment Infotainment Features: Basic analog or digital AM/FM/Cassette/CD players, manual climate control systems. Driver Assistance Driver Assistance Features: Primarily mechanical systems; limited electronic driver aids. Connectivity Connectivity Features: No modern connectivity features (Bluetooth, USB, etc.) expected. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions. Timing Belt Interval: Crucial service, typically around 60,000-90,000 miles. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Viscosity: Commonly 5W-30 or 10W-30 API SG or higher. Coolant Type: Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Transmission Fluid Type: ATF Dexron II...