Kawasaki ZZ-R250 Motorcycle Service Repair Manual Supplement 1990-1996
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🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
ZZ-R250
Product Type:
Service Repair Manual Supplement
Codes
Vehicle Code Prefix:
EX250-H
Vin Frame Prefix 1990:
JKAEXMH1
Vin Frame Prefix 1991:
JKAEXMH1
Vin Frame Prefix 1992:
JKAEXMH1
Vin Frame Prefix 1994:
JKAEXMH1
Vin Frame Prefix 1995:
JKAEXMH1
👋 Introduction
Market Position
Target Audience:
Do-it-yourselfer and experienced mechanic
Competitive Analysis
Value Proposition:
Inexpensive way to keep your vehicle working properly, save money on repairs
Key Features
Completeness:
100% Complete and Intact, no missing/corrupt pages/sections
Delivery Method:
Instant Download
📋 Manual Details
Coverage
Model Years Covered:
1990, 1991, 1992, 1993, 1994, 1995, 1996
Specific Models Covered:
ZZ-R250
Page Count
Total Pages:
125
Manual Type
Type:
Service Repair Manual Supplement
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Fuel System, Cooling System, Engine Top End, Engine Lubrication System, Crankshaft/Transmission
Chassis Systems:
Clutch, Wheels/Tires, Final Drive, Brakes, Suspension, Steering, Frame
Electrical Systems:
Electrical System, Wiring Schematics
Procedures Included
Repair Procedures:
Complete tear down and rebuild, diagnostic and repair procedures
Maintenance Procedures:
Maintenance, refurbishment, restoration
Troubleshooting:
Troubleshooting
Technical Depth
Detail Level:
Comprehensive, step-by-step instructions, detailed illustrations, diagrams, part diagrams, torque specs
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Features:
Bookmarked, Searchable
Print Quality
Printability:
Printable
Binding Type
Binding:
Digital (PDF)
Paper Type
Paper Type:
Not Applicable (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 4-stroke, DOHC, parallel-twin
Displacement:
249 cc
Fuel System
Carburetor Type:
Dual Keihin CVK32 (typical for the era and model)
Performance
Horsepower Approx:
Approx. 34-36 HP (varies by market and specific tune)
Torque Approx:
Approx. 24-26 Nm (varies by market and specific tune)
🔧 Transmission
Standard
Type:
6-speed, constant mesh
Features
Clutch Type:
Wet, multi-disc
📐 Dimensions
Exterior
Model Designation:
EX250-H
Weights
Dry Weight Approx:
Approx. 155 kg (342 lbs)
🛡️ Safety Features
Active Features
Braking System Front:
Single disc, hydraulic
Braking System Rear:
Single disc, hydraulic
Passive Features
Lighting:
Halogen headlight, LED taillight (typical for the era)
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, speedometer, odometer, trip meter, engine temperature gauge (typical)
Driver Assistance
ABS:
Not typically equipped on this model/era
Connectivity
Charging System:
12V system with alternator and battery
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time recommendations (typically 3,000-6,000 miles or 6-12 months)
Air Filter Maintenance:
Refer to manual for specific mileage/time recommendations
Fluid Specifications
Engine Oil Type:
Refer to manual for specific API service classification and viscosity grade (e.g., SAE 10W-40)
Coolant Type:
Refer to manual for specific antifreeze/coolant mixture (e.g., ethylene glycol based)
Brake Fluid Type:
Refer to manual for specific DOT fluid type (e.g., DOT 3 or DOT 4)
Known Issues
Common Wear Items:
Carburetor synchronization, fork seals, chain and sprockets, brake pads
Engine Specific Considerations:
Valve clearance adjustment, cam chain tensioner wear (typical for parallel twins)
📚 Vehicle History
Brand Heritage
Manufacturer:
Kawasaki Heavy Industries Motorcycle & Engine Company
Model Evolution
Model Generation Period:
1990-1996 (for this specific manual's coverage)
Production
Frame Start Vin Examples:
EX250H-000001 (1990), EX250H-008801 (1991), EX250H-025001 (1992), EX250H-033001 (1993), EX250H-050001 (1994), EX250H-060001 (1995)
🏆 Awards & Recognition
Recognitions
Market Segment Recognition:
Popular entry-level sportbike for its era, known for reliability and performance in its class