🏷️ Basic Information Identification Make: Rover Model: 400 Series / 45 Generation: First Generation (1990-1995) / Second Generation (1995-2005) Codes Chassis Codes: RH (400 Series), RT (45) 👋 Introduction Market Position Vehicle Segment: Compact family car / small family car Competitive Analysis Key Competitors: Ford Escort/Focus, Vauxhall Astra, Volkswagen Golf, Peugeot 306/307, Fiat Bravo/Brava Key Features Model Philosophy: Known for comfortable ride, practical interiors, and a range of engine options. The Rover 45 represented an evolution of the 400 Series, aimed at improving refinement and style. 📋 Manual Details Coverage Areas Manual Type: Workshop Service & Repair Manual / Owner's Manual Language: English Format: PDF File Size: 50 MB 📖 Manual Coverage Systems Covered Engine Systems: Intake manifold, Engine system overview, Ignition system, Fuel system, Cooling system, Exhaust system, Engine management (ECU, sensors, actuators), K8 & K16 Non-VVC Engine specifics Transmission Systems: Clutch system, Manual transmission (R65, PG1), Automatic transmission (S1LA), Driveshaft Chassis Systems: Steering system, Front suspension, Rear suspension, Brake system, ABS system, SRS (Airbag) system Electrical Systems: Electrical system overview, Alternator system, Starting system, Charging system, Instrumentation, Cruise control system, Wiper & Washer system, HVAC system, Body system Procedures Included General Procedures: General information, Introduction, Maintenance schedules, Troubleshooting guides, Step-by-step repair instructions Technical Procedures: Engine tuning, Component replacement, System diagnostics, Fluid changes, Electrical circuit testing, Wiring diagram interpretation Technical Depth Depth Of Coverage: Comprehensive, suitable for DIY enthusiasts and professional mechanics. Covers routine maintenance, diagnostics, repairs, and major overhauls. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Viewing Requirements: Adobe Acrobat Reader (free download from Adobe website) Extraction Requirements: ZIP compression, requires WinZip or WinRAR (free downloads available) Print Quality Printability: Printable pages for convenient use during repair tasks. Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Lineup: Rover K-Series (1.4L, 1.6L), Rover D-Series (1.6L Diesel), Rover T-Series (2.0L Petrol) Performance K Series 1.4L: Approx. 75-105 PS (depending on variant and year) K Series 1.6L: Approx. 85-110 PS (depending on variant and year) D Series 1.6L Turbo Diesel: Approx. 67-80 PS (turbocharged) T Series 2.0L: Approx. 136-145 PS (naturally aspirated), 177 PS (turbocharged VVC variants - though not explicitly covered for VVC in this manual title) Fuel System Fuel Delivery: Multi-point fuel injection (MPI) for petrol engines, Direct injection for diesel engines. Engine Notes K Series Variants: The K8 and K16 designation refers to the number of valves per cylinder (8 or 16) for the K-Series engines. 🔧 Transmission Standard Manual Gearboxes: R65 (5-speed manual), PG1 (5-speed manual) Optional Automatic Gearbox: S1LA (4-speed automatic) Features Transmission Notes: The PG1 transmission was often associated with more powerful engine variants. Fluid type for automatic transmissions is crucial (typically Dexron II/III). 📐 Dimensions Exterior Body Styles: Saloon (4-door), Hatchback (5-door) Length: Approx. 4320 mm (Saloon) / 4230 mm (Hatchback) Width: Approx. 1700 mm Height: Approx. 1400 mm Weights Kerb Weight: Varies by engine and body style, typically 1100-1300 kg. Gross Vehicle Weight: Typically around 1600-1800 kg. 🛡️ Safety Features Ratings Euro Ncap: Early models were tested under different protocols. Later Rover 45 models generally achieved 3-4 stars for adult occupant protection in contemporary Euro NCAP tests. Active Features Braking System: Front ventilated discs, rear solid discs. ABS available on higher trims and later models. Passive Features Airbags: Driver and passenger airbags standard on most later models. Side airbags available as an option. Seatbelts: Pre-tensioned front seatbelts. 💡 Technology Features Infotainment Audio System: Factory fitted radio/cassette or CD players. Basic speaker systems. Later models may have offered upgraded stereo options. Driver Assistance Cruise Control: Available as an option on some variants, particularly higher trim levels and more powerful engine models. Connectivity Connectivity Features: Limited by era. No factory Bluetooth or USB connectivity on most models. Aux input may be present on later head units. 🔧 Maintenance Service Intervals Oil Change: Typically every 10,000 miles or 12 months, whichever comes first (check specific year/engine for precise interval). Timing Belt: K-Series engines utilize a timing belt. Replacement interval is crucial, typically around 60,000-80,000 miles or 5 years. Failure can cause severe engine damage. Fluid Specifications Engine Oil: API SG/SH/SJ, ACEA A1/B1 or A2/B2. Viscosity typically 10W/40 or 5W/40 depending on climate. For K-Series, specific Rover oil recommendations are important. Coolant: Ethylene Glycol based coolant, typically a pink or orange long-life antifreeze. Capacity around 5-7 liters. Rover Blue coolant was a specific recommendation. Brake Fluid: DOT 4 (or DOT 3 if specified for older models). Transmission Fluid Manual: API GL-4 or GL-5 rated gear oil, typically SAE 75W/90 or 80W/90. Transmission Fluid Auto: Dexron II or Dexron III (check specific model requirements for compatibility). Known Issues K Series Hgf: Head Gasket Failure (HGF) is a well-known issue with the K-Series engines. Proper coolant levels, bleeding procedures, and using the correct coolant are...